Models with air conditioning (page 2 of 2)

Make

Rover

Model

200 Workshop Manual

Year

1995–1999

Section

Repairs

Manual gearbox - R65Models with air conditioning · page 2 of 2

13. Fit bolts securing engine LH mounting to body and tighten to 55 Nm.
14. Fit bolts securing engine LH mounting to mounting bracket and tighten to 55 Nm.
15. Remove jack and disconnect lifting equipment.
16. Connect engine steady bar to bracket on gearbox, fit through bolt and tighten to 45 Nm.
17. Tighten through bolt, engine steady bar body, to 85 Nm.
18. Fit flywheel front cover plate and tighten bolts to 9 Nm.
19. Secure starter motor cable clip to flywheel front cover plate.
20. Fit flywheel lower cover plate and tighten bolts to 9 Nm.
21. Fit flywheel rear cover plate and tighten bolt to 9 Nm.
22. Fit mounting bracket to flywheel housing and secure with bolts.
23. Secure clutch cable to clip on mounting bracket.
24. Fit LH front tie rod. See FRONT SUSPENSION, Repairs.
25. Connect both drive shafts to gearbox, as detailed in Differential oil seal. See this section.

26. Using tool 18G 1594 connect gear change linkage ball joint to gear change lever.
27. Using tool 18G 1594 connect gear selector linkage ball joint to gear selector lever.
28. Models with air conditioning: Align air conditioning pipe to bracket, fit bolt and tighten to 9 Nm.
29. Connect multiplug to reverse lamp switch.
30. Feed clutch cable through abutment bracket and connect to clutch release lever.
31. Position battery tray in vehicle.
32. Tighten 3 bolts, battery tray to body, to 10 Nm.
33. Position engine compartment fuse box to body, fit bolt and tighten to 10 Nm.
34. Fit 4 bolts securing battery tray to body and tighten to 10 Nm.
35. Fit and tighten bolt securing engine compartment fuse box to battery tray.
36. Fit resonator to air intake pipe.
37. Fit and tighten bolts securing resonator to battery tray.
38. Fit engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
39. Fit ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
40. Fit starter motor. See ELECTRICAL, Repairs.
41. Fit vehicle speed sensor. See INSTRUMENTS, Repairs.
42. Remove stand(s) and lower vehicle.
43. Refill gearbox with oil. See Adjustments.

17 Transmission