Manual gearbox - ’K16’

25. Using tool 18G 1594 connect gear change linkage ball joint to gear change lever.
26. Using tool 18G 1594 connect gear selector linkage ball joint to gear selector lever.
27. Connect multiplug to reverse lamp switch.
28. Feed clutch cable through abutment bracket and connect to clutch release lever.
29. Position battery tray in vehicle.
30. Tighten 3 bolts, battery tray to body, to 10 Nm.
31. Position engine compartment fuse box to body, fit bolt and tighten to 10 Nm.
32. Fit 4 bolts securing battery tray to body and tighten to 10 Nm.
33. Fit and tighten bolt securing engine compartment fuse box to battery tray.
34. Fit resonator to air intake pipe.
35. Fit bolts securing resonator to battery tray and tighten to 9 Nm.
36. Fit engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
37. Fit ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
38. Fit starter motor. See ELECTRICAL, Repairs.
39. Fit vehicle speed sensor. See INSTRUMENTS, Repairs.
40. Remove stand(s) and lower vehicle.
41. Refill gearbox with oil. See Adjustments.

MANUAL GEARBOX - ’K16’

Service repair no - 37.20.02.99

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove vehicle speed sensor. See INSTRUMENTS, Repairs.
3. Remove starter motor. See ELECTRICAL, Repairs.
4. Remove ECM. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
5. Remove engine management relay module. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.

6. Remove 2 bolts securing resonator to battery tray.
7. Remove resonator.