Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Maintenance05 Engine - K806 Engine - K1607 Engine - K16 with VVC08 Engine - L Series09 Emission control10 Engine management system - MEMS11 Engine management system - EDC12 Fuel delivery system13 Cooling system - K Series14 Cooling system - L Series15 Manifold & exhaust systems16 Clutch17 Manual gearbox - R6518 Manual gearbox - PG119 Automatic gearbox - CVT20 Automatic gearbox21 Drive shafts22 Steering23 Front suspension24 Rear suspension25 Brakes26 Restraint systems27 Body28 Heating & ventilation29 Air conditioning30 Wipers & washers31 Electrical32 Instruments
Rover 200 Workshop Manual (1995-1999)17 · Manual gearbox - R65
17 · Transmission

Gear selector mounting (page 5 of 5)

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs
Manual gearbox - R65Gear selector mounting · page 5 of 5
Diagram
  1. Remove 2 upper bolts securing gearbox to engine.
Remove 2 upper bolts securing gearbox to engine.
  1. Remove 2 lower bolts securing gearbox to engine.
  2. Using assistance, release gearbox from engine.
  3. Manoeuvre gearbox from engine and lower from vehicle.
  4. Disconnect lifting equipment from gearbox and remove gearbox from beneath vehicle.

Refit

  1. Clean mating faces of engine and flywheel housing.
  2. Lightly grease gearbox splines.
  3. Position gearbox beneath vehicle and connect lifting equipment.
  4. Using assistance, raise gearbox and manoeuvre into position, locate on 2 engine dowels.
  5. Fit 2 lower bolts securing gearbox to engine.
  6. Clean and degrease threads of 2 upper bolts securing gearbox to engine.
  7. Apply Loctite 243 to threads of 2 upper bolts.
  8. Fit 2 upper bolts securing gearbox to engine and tighten to 85 Nm.
  9. Tighten 2 lower bolts securing gearbox to engine to 85 Nm.
  10. Position engine LH mounting.
  11. Raise engine, align gearbox mounting bracket to engine mounting, fit bolts and tighten to 60 Nm.
  12. Fit bolts securing engine LH mounting to body and tighten to 55 Nm.
  13. Fit bolts securing engine LH mounting to mounting bracket and tighten to 55 Nm.
  14. Remove jack and disconnect lifting equipment.
  15. Connect engine steady bar to bracket on gearbox, fit through bolt and tighten to 45 Nm.
  16. Tighten through bolt, engine steady bar body, to 85 Nm.
  17. Fit flywheel front cover plate and tighten bolts to 9 Nm.
  18. Secure starter motor cable clip to flywheel front cover plate.
  19. Fit flywheel lower cover plate and tighten bolts to 9 Nm.
  20. Fit flywheel rear cover plate and tighten bolt to 9 Nm.
  21. Fit mounting bracket to flywheel housing and secure with bolts.
  22. Secure clutch cable to clip on mounting bracket.
  23. Fit LH front tie rod. See FRONT SUSPENSION, Repairs.
  24. Connect both drive shafts to gearbox, as detailed in Differential oil seal. See this section.

Parts & tools for this job For 1995 Rover 200

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