Gear selector mounting (page 5 of 5)
- Make
- Rover
- Model
- 200 Workshop Manual
- Year
- 1995–1999
- Section
- Repairs
Manual gearbox - R65Gear selector mounting · page 5 of 5
- Remove 2 upper bolts securing gearbox to engine.
- Remove 2 lower bolts securing gearbox to engine.
- Using assistance, release gearbox from engine.
- Manoeuvre gearbox from engine and lower from vehicle.
- Disconnect lifting equipment from gearbox and remove gearbox from beneath vehicle.
Refit
- Clean mating faces of engine and flywheel housing.
- Lightly grease gearbox splines.
- Position gearbox beneath vehicle and connect lifting equipment.
- Using assistance, raise gearbox and manoeuvre into position, locate on 2 engine dowels.
- Fit 2 lower bolts securing gearbox to engine.
- Clean and degrease threads of 2 upper bolts securing gearbox to engine.
- Apply Loctite 243 to threads of 2 upper bolts.
- Fit 2 upper bolts securing gearbox to engine and tighten to 85 Nm.
- Tighten 2 lower bolts securing gearbox to engine to 85 Nm.
- Position engine LH mounting.
- Raise engine, align gearbox mounting bracket to engine mounting, fit bolts and tighten to 60 Nm.
- Fit bolts securing engine LH mounting to body and tighten to 55 Nm.
- Fit bolts securing engine LH mounting to mounting bracket and tighten to 55 Nm.
- Remove jack and disconnect lifting equipment.
- Connect engine steady bar to bracket on gearbox, fit through bolt and tighten to 45 Nm.
- Tighten through bolt, engine steady bar body, to 85 Nm.
- Fit flywheel front cover plate and tighten bolts to 9 Nm.
- Secure starter motor cable clip to flywheel front cover plate.
- Fit flywheel lower cover plate and tighten bolts to 9 Nm.
- Fit flywheel rear cover plate and tighten bolt to 9 Nm.
- Fit mounting bracket to flywheel housing and secure with bolts.
- Secure clutch cable to clip on mounting bracket.
- Fit LH front tie rod. See FRONT SUSPENSION, Repairs.
- Connect both drive shafts to gearbox, as detailed in Differential oil seal. See this section.
Parts & tools for this job For 1995 Rover 200
- PARTClutch kitSearch: Rover 200 1995 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Rover 200 manual gearbox oil
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