Alternator - ’k’ series without air conditioning

ALTERNATOR - ’K’ SERIES WITHOUT AIR CONDITIONING

Service repair no - 86.10.02

Remove

1. Disconnect battery earth lead.

2. Loosen 2 nuts securing cables to alternator.
3. Disconnect 2 cables from alternator.
4. Remove nut and bolt securing alternator to adjustment bracket.
5. Loosen bolt securing alternator to engine.

CAUTION: Ensure that bolt is loosened sufficiently for alternator to move freely.

6. Release drive belt tension by turning the tension adjusting bolt anti-clockwise.

CAUTION: Do not apply excessive torque to adjusting bolt or damage to bolt will result. If bolt appears to be seized or is difficult to turn, apply suitable anti-seize lubricant to bolt.

7. Disconnect drive belt from alternator pulley.
8. Remove nut and bolt securing alternator to engine.
9. Remove alternator.

Do not carry out further dismantling if component is removed for access only.

10. Restrain the alternator shaft with an 8 mm Allen key and remove nut securing pulley to alternator shaft using tool 18G 1653.
11. Remove pulley from alternator.
12. Clean pulley and alternator shaft.
13. Fit pulley to alternator shaft.
14. Fit alternator pulley nut, hold shaft with an 8 mm Allen key and using tool 18G 1653, tighten nut to 25 Nm.

Refit

1. Position alternator to engine.
2. Fit nut and bolt securing alternator to engine, but do not tighten.
3. Connect drive belt to alternator pulley. Ensure grooves on drive belt and pulleys are correctly located.
4. Fit nut and bolt securing alternator to adjustment bracket.
5. Adjust drive belt tension. See Adjustments.
6. Connect cables to alternator and secure with nuts.
7. Connect battery earth lead.