Auxiliary drive belt - ’k’ series without power steering

10. Lower engine on jack until horizontal in engine compartment
11. Fit engine mounting bracket to engine mounting and engine.
12. Fit bolts securing engine mounting bracket to engine and tighten to 100 Nm.
13. Fit nut securing mounting bracket to engine mounting and tighten to 85 Nm.
14. Tighten nuts, engine mounting restraint bar to body, to 80 Nm.
15. Connect RH steady bar to engine mounting bracket, fit through bolt and tighten to 85 Nm.
16. Tighten bolt, RH steady bar to body, to 80 Nm.
17. Remove jack positioned to support engine.
18. Align dipstick tube to coolant outlet elbow, fit bolt and tighten to 10 Nm.
19. Position alternator top mounting bracket to coolant outlet elbow, fit bolts and tighten to 25 Nm.
20. Align alternator to top mounting bracket, fit bolt and tighten to 25 Nm.
21. Tighten alternator lower mounting bolt to 45 Nm.
22. Connect PAS high pressure hose to pump and tighten union to 20 Nm.
23. Connect hose to brake servo vacuum pump and secure hose with clip.
24. Align vacuum pipe to camshaft cover and tighten bolt to 10 Nm.
25. Remove drain tin from beneath vehicle.
26. Connect battery cable to alternator stud, tighten nut to 4 Nm and position cover.
27. Connect multiplug to alternator.
28. Fit engine acoustic cover. See BODY, Exterior fittings.
29. Fit auxiliary drive belt. See this section.
30. Fit undertray. See BODY, Exterior fittings.
31. Remove stand(s) and lower vehicle.
32. Connect battery earth lead.
33. Bleed power steering system. See STEERING, Adjustments.

AUXILIARY DRIVE BELT - ’K’ SERIES WITHOUT POWER STEERING

Service repair no - 86.10.03

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Loosen 2 alternator mounting bolts.

CAUTION: Ensure that bolts are loosened sufficiently for alternator to move freely.

3. Release drive belt tension by turning the tension adjusting bolt anti-clockwise.

CAUTION: Do not apply excessive torque to adjusting bolt or damage to bolt will result. If bolt appears to be seized or is difficult to turn, apply suitable anti-seize lubricant to bolt.

4. Release drive belt from alternator pulley.
5. Remove drive belt.

Refit

1. Clean pulley ’V’s.
2. Fit drive belt to crankshaft pulley and connect to alternator pulley. Ensure grooves on pulleys and drive belt are correctly located.
3. Adjust drive belt tension. See Adjustments.
4. Remove stand(s) and lower vehicle.