Starter motor - ’K16 1.8 & K16 with VVC’

Refit

1. Clean starter motor and mating faces of starter motor and flywheel housing.
2. Fit and align starter motor to engine.
3. Fit 2 lower bolts securing starter motor engine, but do not tighten.
4. Fit support bracket to starter motor.
5. Fit nuts securing support bracket to starter motor and tighten to 25 Nm.
6. Connect battery earth lead to starter motor upper bolt.
7. Fit upper bolt securing starter motor to engine and tighten to 45 Nm.
8. Tighten lower bolts securing starter motor to engine to 45 Nm.
9. Fit bolt securing starter motor to gearbox support bracket and tighten to 25 Nm.
10. Connect Lucar to starter solenoid.
11. Connect battery lead to starter solenoid and secure with nut.
12. Remove stand(s) and lower vehicle.
13. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.

STARTER MOTOR - ’K16 1.8 & K16 WITH VVC’

Service repair no - 86.60.01

Remove

1. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.

2. Remove nut and disconnect battery lead from starter solenoid.
3. Disconnect Lucar from starter solenoid.
4. Remove lower bolt securing starter motor to flywheel housing.
5. Remove upper bolt securing starter motor to flywheel housing.
6. Remove starter motor.
7. Remove rear cover plate from flywheel housing.

Refit

1. Clean starter motor and mating faces of starter motor and flywheel housing.
2. Fit and align starter motor and rear cover plate to flywheel housing.
3. Fit 2 bolts securing starter motor to flywheel housing and tighten to nuts to 55 Nm.
4. Connect Lucar to starter solenoid.
5. Connect battery lead to starter solenoid and secure with nut.
6. Fit air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.