Alternator - ’l’ series with air conditioning

Refit

1. Remove plugs from connections.
2. Clean all pipe connections.
3. Position alternator to mounting bracket.
4. Connect oil feed pipe to cylinder block and tighten union.
5. Fit bolts securing alternator to mounting bracket and tighten the lower bolt to 45 Nm and the upper bolt to 25 Nm.
6. Tighten oil feed pipe union to vacuum pump.
7. Connect vacuum hose to vacuum pump and secure hose with clip.
8. Align vacuum pipe bracket to camshaft cover and tighten bolt.
9. Connect oil return pipe to sump.
10. Remove drain tin from beneath vehicle.
11. Remove stand(s) and lower vehicle.
12. Connect battery cable to alternator stud tighten nut to 4 Nm and position cover.
13. Connect multiplug to alternator.
14. Lower engine, fit nut securing mounting bracket to engine mounting and tighten to 85 Nm.
15. Tighten nuts, engine mounting restraint bar to body, to 45 Nm.
16. Connect steady bar to engine mounting bracket, fit through bolt and tighten to 80 Nm.
17. Remove jack positioned to support engine.
18. Fit auxiliary drive belt. See this section.
19. Fit engine acoustic cover. See BODY, Exterior fittings.
20. Connect battery earth lead.

ALTERNATOR - ’L’ SERIES WITH AIR CONDITIONING

Service repair no - 86.10.02.20

Remove

1. Disconnect battery earth lead.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Remove undertray. See BODY, Exterior fittings.
4. Remove auxiliary drive belt. See this section.
5. Remove engine acoustic cover. See BODY, Exterior fittings.

6. Disconnect multiplug from alternator.
7. Release cover, remove nut and disconnect battery cable from alternator.