Workshop Manuals Factory service & repair Rover
01 General information02 Information03 Maintenance04 Engine 1.4 K805 Engine 1.606 Engine 1.6 D.O.H.C.07 Engine 2.0 T1608 Engine management system - PGM-Fi09 Modular engine management system - SPi10 Modular engine management system - MPi11 Fuel delivery system12 Cooling system13 Manifold and exhaust14 Clutch15 Manual gearbox 1.416 Manual gearbox 1.617 Automatic gearbox18 Drive shafts19 Steering20 Suspension21 Brakes22 Body23 Heating and ventilation24 Air conditioning25 Wipers and washers26 Electrical27 Instruments28 Supplementary restraint system (SRS)
Rover 200/400 Coupé, Cabriolet & Tourer Workshop Manual15 · Manual gearbox 1.4
15 · Transmission

Remove

Make
Rover
Model
Coupé, Cabriolet & Tourer 200/400 Coupé, Cabriolet & Tourer Workshop Manual
Section
Repairs › Remove
Manual gearbox 1.4Remove
  1. Refit gearbox assembly.

Remove

  1. Remove gearbox assembly.
Diagram shows refrigerator door hinge assembly with mounting points
Diagram showing the input shaft and clutch release bearing area with callout number 2 pointing to the release bearing.
  1. Remove clutch release bearing from guide sleeve and release fork.
Diagram showing the gearbox casing with callout numbers 3, 4, and 5 indicating bolts, the guide sleeve, and the oil seal respectively.
  1. Remove 3 bolts securing clutch release bearing guide sleeve. Discard bolts.
  2. Withdraw guide sleeve from input shaft.
  3. Remove and discard oil seal from guide sleeve.

Refit

  1. Remove old locking material from guide sleeve bolt holes using Loctite Chisel and an M5 x 0.8 tap. Degrease with Loctite 706 or Genklene then rinse in hot water and dry thoroughly.

CAUTION: Never use petrol or paraffin as a cleaning/degreasing agent.

  1. Clean guide sleeve and face of gearbox casing.
  2. Lubricate oil seal with gearbox oil and fit to guide sleeve, see INFORMATION – CAPACITIES, FLUIDS AND LUBRICANTS.
  3. Fit guide sleeve onto input shaft.
  4. Fit 3 new bolts and tighten to 5 Nm.
  5. Refit clutch release bearing to release lever.

Parts & tools for this job For Rover Coupé, Cabriolet & Tourer

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.