skoda Workshop Repair Guides

Skoda Workshop Service and Repair Manuals

Clutch control > < General repair information
Repairing clutch control
Repairing clutch control
Special tools and workshop equipment required
t  Grease for plug serration of clutch disc -G 000 100-
t  Sealing grease -G 052 128 A1-
   
1 - Gearbox
2 - Ball stud, 25 Nm
q   remove previous grease from the contact surface of the release lever
q   grease with grease for plug serration of clutch disc -G 000 100-
3 - Gasket ring for drive shaft
q   fitted in guide bushing Pos. 4
q   replace → Chapter
q   Fill half the space between the sealing lips and dust lips with sealing grease -G 052 128 A1-
4 - Guide bushing
q   with vulcanized O-ring
q   if O-ring is damaged, replace guide bushing together with O-ring → Chapter
q   for removal, remove clutch release lever Pos. 7
q   grease in the area of the clutch release lever with grease for plug serration of clutch disc -G 000 100 -
5 - Retaining spring
q   attach to clutch release lever
6 - 20 Nm
7 - Clutch release lever
q   remove and install → Fig. together with clutch release bearing Pos. 8
q   remove previous grease from the contact surface of the clutch release lever
q   Grease contact point on the ball stud with grease for plug serration of clutch disc -G 000 100-
8 - Release bearing
q   Do not wash the bearing, just wipe clean
q   replace noisy bearings
q   removing and installing → Fig.
q   Grease contact point on the clutch release lever with grease for plug serration of clutch disc -G 000 100 -
9 - Slave cylinder
q   removing and installing → Chapter
q   Grease tappet head with grease for plug serration of clutch disc -G 000 100-
10 - 20 Nm
11 - Mounting bolt
q   secures the clutch release lever when installing the gearbox → Chapter
q   unscrew after the gearbox has been fitted → Chapter
  Note
If a mounting bolt is not provided, use bolt M8 x 35.

   
Remove and install clutch release lever with release bearing
Removing
–  Unhook spring -arrow 1- upwards.
–  Remove clutch release lever -arrow 2- from ball stud.
Install
–  First mount spring -arrow 1- on the clutch release lever.
–  Press clutch release lever -arrow 2- onto the ball stud.
  S30-0070
Removing and installing the release bearing
–  Press the catch pegs -arrows- together on the rear side of the clutch release lever and remove the release bearing -A- from the clutch release lever.
–  To install, press the release bearing -A- into the clutch release lever until the catch pegs -arrows- lock into position.
  S30-0145

Clutch control > < General repair information