Repairing the cover plate

Make

Skoda

Model

Superb

Section

Manual gearbox 01E › Gearbox mechanics,operation, construction,diff. › Repairing the cover plate

Power transmissionRepairing the cover plate

Repairing the cover plate Special tools and workshop equipment required t  Drift -MP3-403 (VW 295)- t  Adapter -MP3-403/1 (VW 295A)- t  Pressure plate -MP3-406 (VW 401)- t  Thrust piece -MP3-408 (VW 412)- t  Thrust piece -MP3-448 (VW 408A)- t  Thrust plate -MP3-464 (30-205)- t  Pressure washer -T30047 (3062)- t  Pipe section -T30068 (VW 420)- t  Pressing tool -T30073 (30-507)- t  Interior extractor 23.5...30 mm, e.g. -Kukko 21/4- t  Countersupport, e.g. - Kukko 22/1 - t  Depth gauge with at least 5/100 mm measuring accuracy

1 -

Cover

q	if replacing, determine thickness of the circlip Pos. 4 again.

2 -	Cylinder roller bearing for drive shaft

q	pressing out → Fig.

q	pressing flush → Fig.

3 -	Four-point bearing for drive shaft

q	removing → Fig.

q	installing → Fig.

q	if replacing, determine thickness of the circlip Pos. 4 again.

4 -

Circlip

q	Determining thickness again → Fig.

q	installing → Fig.

5 -	Dust guard

q	always replace → Electronic Catalogue of Original Parts

q	removing → Fig.

q	installing and caulking, when replacing four-point bearing for drive shaft → Fig.

q	installing and caulking, when replacing cover → Fig.

6 -

Circlip

7 -	Roll sleeve for secondary shaft

q	is damaged when removing.

q	always replace → Electronic Catalogue of Original Parts

q	removing → Fig.

q	inserting → Fig.

q	Fitting position → Fig.

8 -

Magnet

q	old magnet is destroyed by removing

q	press on new magnet, for example with pressure spindle -MP3-448 (VW 408A)-

Pressing drive shaft cylinder roller bearing out of cover

Pressing drive shaft cylinder roller bearing into cover    Set pressure plate -MP3-464 (30-205)- on bearing with recess upwards.   Note To press on the cylinder roller bearing, place pressure washer -T30047 (3062)- under stop flange ring for cylinder roller bearing in cover.

Removing drive shaft four-point bearing from cover –  Place screwdriver as shown in Figure, knock into dust guard -arrow- and lever off. –  Take off circlip. –  Take out bearing, and remove caulking recesses if necessary.

Installing four-point bearing for drive shaft in cover    Fitting position of circlip:    Ends of circlip -arrows- towards roll sleeve for secondary shaft.   Note If replacing the bearing or cover, the circlip thickness has to be determined again. Determine the circlip for four-point bearing for drive shaft: –  Press four-point bearing outer ring into the cover plate up to the stop. –  Determine the thickest circlip - that can be fitted - and insert. Axial clearance: max. 0.08 mm Circlips available:

Circlip thickness (mm)
2,55	2,65
2,60	2,70

Note Assign circlip via → Electronic Catalogue of Original Parts. –  Insert determined circlip.

Dust guard caulking when replacing four-point bearing for drive shaft –  For caulking, use a blunt centre punch with ball-shaped end (5 mmØ ball). –  Insert dust guard. –  Do an initial caulking -arrows 1-. –  Carry out the second caulking -arrows 2- at distance -a- from the first caulking.    Dimension a = 5 mm. –  Note position and Ø of caulking points:    Dimension b = 2 mm    Dimension c = 3 mm

Dust guard caulking when replacing the cover –  For caulking, use a blunt centre punch with ball-shaped end (5 mmØ ball). –  Insert dust guard. –  Place initial caulking point -arrow- at distance -d- from line through centre of shaft.    Size d = 10 mm –  Note position and Ø of caulking points:    Dimension b = 2 mm    Dimension c = 3 mm –  Place second and third caulking points in the same way, at distance -a-.    Dimension a = 70 mm.

Extracting secondary shaft roll sleeve from cover –  Take off circlip. A -  Interior extractor 23.5...30 mm, e.g. -Kukko 21/4- B -  Countersupport, e.g. -Kukko 22/1-

Driving in roll sleeve for secondary shaft    check fitting position → Fig.

Fitting position of roll sleeve for secondary shaft    Dimension -a- = 98.6 mm

06 Transmission