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Intercooler, Remove and Install
 Remove
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Remove front panelling – see operation "Front Panelling,
Remove and Install" in group "A".
Remove front member (impact absorber) – see operation
"Front Member (Impact Absorber), Replace" in group "A".
Remove charge air hose (2) from intercooler and charge air
pipe.
Remove charge air hose (1) from intercooler and set aside to
rear.
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Remove fastening bolt (2) and detach oil cooler from
intercooler.
Open fastening clips (1) and unclip oil lines – oil
circuit remains closed.
Detach intercooler (3) from radiator and remove upwards out of
bracket.
Remove intercooler.
When replacing intercooler: remove air charge pipe (4).
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Install
Insert intercooler and attach to radiator – tightening
torque 5 Nm / 4 lbf. ft.
Attach oil cooler to intercooler – tightening torque 5 Nm
/ 4 lbf. ft.
Clip oil lines into fastening clips.
Attach charge air hose to intercooler – tightening torque
– 3.5 Nm / 2.6 lbf. ft.
Attach charge air hose to intercooler and charge air pipe
– tightening torque – 3.5 Nm / 2.6 lbf. ft.
Install front member (impact absorber) – see operation
"Front Member (Impact Absorber), Replace" in group "A".
Install front panelling – see operation "Front Panelling,
Remove and Install" in group "A".
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