V40 L4-1.9L Turbo VIN 25 B4204T2 (2000): Engine, Cooling and Exhaust

Also for this vehicle: V40 L4-1.9L Turbo VIN 27 B4204T4 (2003), V40 L4-1.9L Turbo VIN 29 B4204T3 (2002), V40 Factory Service Manual (1996-2004), V40 Factory Service Manual (2013-2016), V40 Cross Country Factory Service Manual (2013-2016).

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1. 01Relays and ModulesRelays and Modules: Sections
2. 02Sensors and SwitchesSensors and Switches: Sections
3. 03MaintenanceMaintenance: Sections
4. 04Engine, Cooling and ExhaustEngine, Cooling and Exhaust: Sections
   • Engine818 pages

     • Actuators and Solenoids - Engine96 pages

       • Variable Valve Timing Actuator › Component Information58 pages

         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
         • Service and Repair › Procedures234567891011121314151617181920
       • Variable Valve Timing Solenoid › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
     • Compression Check › System Information7 pages

       • Specifications
       • System Diagnosis › Compression Test23456
     • Camshaft, Lifters and Push Rods101 pages

       • Camshaft Gear/Sprocket › Component Information33 pages

         • Specifications
         • Service and Repair › Preparing the Vehicle [VVT]234567891011121314151617181920…32
       • Camshaft, Engine › Component Information › Service and Repair › Replacing Camshaft Seal (Retaining Ring) Front Side2345678910
       • Variable Valve Timing Actuator › Component Information58 pages

         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
         • Service and Repair › Procedures234567891011121314151617181920
     • Cylinder Block Assembly31 pages

       • Connecting Rod, Engine › Component Information › Specifications
       • Crankshaft Gear/Sprocket › Component Information › Specifications
       • Crankshaft Main Bearing › Component Information › Specifications
       • Harmonic Balancer - Crankshaft Pulley › Component Information › Specifications
       • Piston, Engine › Component Information › Technical Service Bulletins › Engine - In-Car Piston Replacement2345678910
       • Piston Pin, Engine › Component Information › Technical Service Bulletins › Engine - In-Car Piston Replacement234567
       • Piston Ring, Engine › Component Information › Technical Service Bulletins › Engine - Piston Ring Replacement2345678910
     • Cylinder Head Assembly24 pages

       • Valve Clearance › System Information23 pages

         • Specifications234
         • Adjustments › Valve Clearance, Checking2345678910111213141516171819
       • Fuel Pressure Release › System Information › Service and Repair
     • Drive Belts, Mounts, Brackets and Accessories24 pages

       • Drive Belt › Component Information › Diagrams23
       • Engine Mount › Component Information › Service and Repair › Procedures234567891011121314151617
       • Idler Pulley › Component Information › Service and Repair234
     • Engine Lubrication53 pages

       • Engine Oil Pressure › Component Information › Specifications
       • Engine Oil › Component Information10 pages

         • Technical Service Bulletins › Chemical Additives - Policy
         • Specifications › Capacity Specifications2
         • Service Precautions › Customer Safety Information2
         • Service and Repair › Procedures2345
       • Oil Cooler, Engine › Component Information › Service and Repair › Procedures23
       • Engine Oil Filler / Breather Cap › Component Information › Technical Service Bulletins21 pages

         • Recalls: › 2198 › Apr › 00 › Campaign - Engine Oil Filler Grate Inspection23
         • Customer Interest: › 2210027 › Mar › 00 › Engine Oil Filler Grate - Works Loose234
         • All Technical Service Bulletins for Engine Oil Filler / Breather Cap:7 pages

           • 2198 › Apr › 00 › Campaign - Engine Oil Filler Grate Inspection23
           • 2210027 › Mar › 00 › Engine Oil Filler Grate - Works Loose234
         • All Other Service Bulletins for Engine Oil Filler / Breather Cap: › 2210027 › Mar › 00 › Engine Oil Filler Grate - Works Loose234
         • All Other Service Bulletins for Engine Oil Filler / Breather Cap: › 2198 › Apr › 00 › Campaign - Engine Oil Filler Grate Inspection23
       • Oil Filter, Engine › Component Information › Service and Repair › Procedures23
       • Oil Pan, Engine › Component Information › Service and Repair2345
       • Oil Pressure Sender › Component Information › Testing and Inspection2
       • Oil Pressure Sensor › Component Information › Service and Repair › Procedures234
       • Oil Pump, Engine › Engine Oil Pressure › Component Information › Specifications
       • Oil Spray Jet › Component Information › Service and Repair › Procedures23
     • Intake Manifold › Component Information17 pages

       • Technical Service Bulletins6 pages

         • All Technical Service Bulletins for Intake Manifold: › TNN25-14 › Jan › 03 › Engine - Inconsistent Idle With A/C ON23
         • Customer Interest for Intake Manifold: › TNN25-14 › Jan › 03 › Engine - Inconsistent Idle With A/C ON23
       • Service and Repair › Procedures234567891011
     • Seals and Gaskets, Engine69 pages

       • Camshaft Oil Seal › Component Information › Service and Repair › Replacing The Front Oil Seal234567891011121314151617181920…29
       • Crankshaft Main Bearing Seal › Component Information8 pages

         • Technical Service Bulletins › Engine - Updated Rear Crankshaft Seal Replacement2345
         • Service and Repair › Procedures23
       • Cylinder Head Gasket › Component Information › Service and Repair › Procedures23456789101112131415161718192021222324
       • Front Crankshaft Seal › Component Information › Service and Repair
       • Intake Manifold Gasket › Component Information › Service and Repair234567
     • Sensors and Switches - Engine6 pages

       • Oil Pressure Sender › Component Information › Testing and Inspection2
       • Oil Pressure Sensor › Component Information › Service and Repair › Procedures234
     • Timing Components321 pages

       • Camshaft Gear/Sprocket › Component Information33 pages

         • Specifications
         • Service and Repair › Preparing the Vehicle [VVT]234567891011121314151617181920…32
       • Crankshaft Gear/Sprocket › Component Information › Specifications
       • Timing Belt › Component Information29 pages

         • Diagrams
         • Service and Repair › Procedures234567891011121314151617181920…28
       • Timing Belt Tensioner › Component Information › Specifications
       • Timing Component Alignment Marks › Component Information › Locations
       • Timing Cover › Component Information › Specifications
       • Variable Valve Timing255 pages

         • Variable Valve Timing Actuator › Component Information58 pages

           • Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
           • Service and Repair › Procedures234567891011121314151617181920
         • Variable Valve Timing Solenoid › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…197
     • Tune-up and Engine Performance Checks57 pages

       • Fuel Pressure › System Information20 pages

         • Technical Service Bulletins › Tools - Fuel pressure EMS 2000, measuring/fualt tracing234567
         • System Diagnosis › Checking the Fuel Pressure While Driving2345678910111213
       • Idle Speed › System Information › Specifications
       • Air Cleaner Housing › Air Filter Element › Component Information › Service and Repair
       • Fuel Filter › Fuel Pressure Release › System Information › Service and Repair
       • Firing Order › Component Information › Specifications
       • Ignition Timing › Number One Cylinder › Component Information › Locations
       • Spark Plug › Component Information › Specifications › Gap2
       • Compression Check › System Information7 pages

         • Specifications
         • System Diagnosis › Compression Test23456
       • Valve Clearance › System Information23 pages

         • Specifications234
         • Adjustments › Valve Clearance, Checking2345678910111213141516171819
     • Water Pump › Component Information12 pages

       • Specifications
       • Service and Repair › Procedures234567891011
   • Cooling System1,261 pages

     • Coolant › Component Information6 pages

       • Technical Service Bulletins › Chemical Additives - Policy
       • Specifications › Capacity Specifications2
       • Service and Repair › Procedures23
     • Radiator Cooling Fan478 pages

       • Radiator Cooling Fan Control Module › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
       • Radiator Cooling Fan Motor › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…197
       • Radiator Cooling Fan Motor Relay › Component Information42 pages

         • Locations234
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
       • Radiator Cooling Fan Resistor › Component Information › Technical Service Bulletins › Cooling System - Cooling Fan Resistor Replacement234
       • Radiator Cooling Fan Temperature Sensor / Switch › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…197
     • Engine - Coolant Temperature Sensor/Switch270 pages

       • Coolant Temperature Sensor / Switch HVAC › Component Information › Locations2
       • Coolant Temperature Sensor/Switch (For Computer) › Component Information201 pages

         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…197
         • Service and Repair › Procedures234
       • Radiator Cooling Fan Temperature Sensor / Switch › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…67
     • Heater Core › Component Information › Service and Repair › Procedures23
     • Radiator › Component Information › Service and Repair › Procedures2345
     • Relays and Modules - Cooling System80 pages

       • Radiator Cooling Fan Control Module › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
       • Radiator Cooling Fan Motor Relay › Component Information42 pages

         • Locations234
         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…38
     • Sensors and Switches - Cooling System › Engine - Coolant Temperature Sensor/Switch400 pages

       • Coolant Temperature Sensor / Switch HVAC › Component Information › Locations2
       • Coolant Temperature Sensor/Switch (For Computer) › Component Information201 pages

         • Diagrams › Diagram Information and Instructions234567891011121314151617181920…197
         • Service and Repair › Procedures234
       • Radiator Cooling Fan Temperature Sensor / Switch › Component Information › Diagrams › Diagram Information and Instructions234567891011121314151617181920…197
     • Thermostat, Engine Cooling › Component Information7 pages

       • Technical Service Bulletins2 pages

         • All Technical Service Bulletins for Thermostat: › TNN25-18 › May › 04 › Cooling/Engine Controls - ECM DTC A1Set
         • Customer Interest for Thermostat: › TNN25-18 › May › 04 › Cooling/Engine Controls - ECM DTC A1Set
       • Service and Repair › Procedures2345
     • Water Pump › Component Information12 pages

       • Specifications
       • Service and Repair › Procedures234567891011
   • Exhaust System22 pages

     • Catalytic Converter › Component Information7 pages

       • Application and ID2
       • Service and Repair › Procedures2345
     • Exhaust Manifold › Component Information12 pages

       • Technical Service Bulletins8 pages

         • All Technical Service Bulletins for Exhaust Manifold: › 2250026 › May › 01 › Exhaust Manifold - Retaining Nuts Loose, Missing234
         • Customer Interest for Exhaust Manifold: › 2250026 › May › 01 › Exhaust Manifold - Retaining Nuts Loose, Missing234
       • Service and Repair › Procedures234
     • Exhaust Pipe › Component Information › Service and Repair › Procedures23
5. 05Powertrain ManagementPowertrain Management: Sections
6. 06Transmission and DrivetrainTransmission and Drivetrain: Sections
7. 07Brakes and Traction ControlBrakes and Traction Control: Sections
8. 08Starting and ChargingStarting and Charging: Sections
9. 09Power and Ground DistributionPower and Ground Distribution: Sections
10. 10Steering and SuspensionSteering and Suspension: Sections
11. 11Heating and Air ConditioningHeating and Air Conditioning: Sections
12. 12Restraint SystemsRestraint Systems: Sections
13. 13Accessories and Optional EquipmentAccessories and Optional Equipment: Sections
14. 14Body and FrameBody and Frame: Sections
15. 15Cruise ControlCruise Control: Sections
16. 16Instrument Panel, Gauges and Warning IndicatorsInstrument Panel, Gauges and Warning Indicators: Sections
17. 17Lighting and HornsLighting and Horns: Sections
18. 18Windows and GlassWindows and Glass: Sections
19. 19Wiper and Washer SystemsWiper and Washer Systems: Sections