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300Tdi Diesel Engine Overhaul Manual - Eng Manual Pages - Full Index

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300Tdi Diesel Engine Overhaul Manual - Eng

300 TDi Diesel Engine Overhaul Manual
INTRODUCTION
- INTRODUCTION
- REPAIRS AND REPLACEMENTS
- SPECIFICATION
DESCRIPTION AND OPERATION
OVERHAUL
- TIMING BELT, TENSIONER AND GEARS
- ROCKER SHAFT
  - Rocker shaft - dismantling
  - Rocker arm bushes - replace
  - Rocker shaft - assembling
  - Rocker shaft - refit
  - Rocker shaft - refit|Page 42
  - Rocker shaft - refit|Page 43
- VALVE CLEARANCES - ADJUST
- CYLINDER HEAD
  - Valves and springs - remove
  - Cylinder head - inspection
  - Valve springs - inspection
  - Valves and guides - inspection
  - Valve guides - renew
  - Valve seat inserts - refacing
  - Valve seat inserts - refacing|Page 52
  - Valve seat inserts - renew
  - Lapping-in valves
  - Valve head stand down - checking
  - Valves and springs - refit
  - Cylinder head gasket selection
  - Cylinder head - refit
  - Cylinder head - refit|Page 59
  - Cylinder head - refit|Page 60
- TIMING BELT REAR COVER AND OIL PUMP
- OIL FILTER HEAD
  - Thermostatic valve - remove
  - Thermostatic valve - refit
  - Oil filter head - refit
- FUEL INJECTION PUMP
- FUEL INJECTION PUMP|Page 73
- FUEL LIFT PUMP
- FUEL LIFT PUMP|Page 75
- FUEL INJECTORS
- GLOW PLUGS
- BRAKE SERVO VACUUM PUMP
- SUMP, OIL PICK-UP AND DRAIN PIPES
  - Sump - remove
  - Oil pick-up and drain pipes - remove
  - Oil pick-up and drain pipes - refit
  - Sump - refit
- FLYWHEEL AND STARTER RING GEAR
- DRIVE PLATE
  - Drive plate - refit
- FLYWHEEL/DRIVE PLATE HOUSING
- FLYWHEEL/DRIVE PLATE HOUSING|Page 92
- CRANKSHAFT, CAMSHAFT, PISTONS AND CYLINDER BLOCK
DATA, TORQUE & TOOLS
- ENGINE DATA
- ENGINE DATA|Page 121
- TORQUE FIGURES
- TOOL NUMBERS