Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 Technical data and maintenance03 Engine04 Clutch05 Gearbox06 Front axle and drive shafts07 Brakes08 Steering09 Suspension and wheels10 Heating and ventilation11 Bodywork12 Timing belt data sheets
Alfa Romeo 145/146 Factory Service Manual (1994-1999)02 · Technical data and maintenance
02 · Maintenance

Replacement

Make
Alfa Romeo
Model
145/146 Factory Service Manual
Year
1994–1999
Section
Maintenance › Replacement
Technical data and maintenanceReplacement

NOTE: The belt may be retensioned after a brief running-in period, proceeding as follows:

  • bring the engine to normal operating temperature
  • run the engine for about 10 minutes
  • turn off the engine and wait for it to cool down
  • retension the belt to the specified value.
  • If the tension found is incorrect, proceed as follows:
  1. Slacken the two alternator fastening bolts.
  2. Move the alternator to one side to increase the belt tension.
  • Tighten the upper alternator fastening bolt and check the belt tension.
  • If the belt tension is correct also tighten the lower bolt fastening the alternator to the support bracket.
  • Refit the air cleaner.
Alternator fastening bolts 1 and belt 2

Replacement

  • Set the car on a lift and raise it.
  • Slacken the fastening screws and remove the lower engine guard.
  • Remove the conditioner compressor drive belt from the pulley.
  • Lower the car.
  • Slacken the screws fastening the air cleaner and turn it over without removing the sleeves.
  • Slacken the two alternator fastening bolts (See "Checking and tensioning") and remove the belt.
  • Install a new belt reversing the procedure described for removal and tension it following the procedure given in the previous paragraph.
  • Complete re-assembly taking care to tension the conditioner compressor belt (see specific paragraph).

Power steering pump drive belt

  • Slacken the air cleaner fastening screws and turn it over without disconnecting the sleeves.
  1. Working as illustrated, measure the belt tension using tool N° 1.824.018.000 (C.2.0131).
Measuring the power steering pump belt tension 1 with tool 1.824.018.000 (C.2.0131)
Tension of belt "POLY-VK5" for power steering drive
At assembly400 ÷ 450 N
Retensioning300 ÷ 350 N

NOTE: The belt may be retensioned after a brief running-in period, proceeding as follows:

  • bring the engine to normal operating temperature;
  • run the engine for about 10 minutes;
  • turn off the engine and wait for it to cool down;
  • retension the belt to the specified value.
  • If the tension found is incorrect, proceed as follows:
  1. Slacken the power steering pump fastening screws.
  2. Tension the belt correctly using the micrometric tensioner.
Power steering pump fastening screws 1 and micrometric tensioner 2

Parts & tools for this job For 1994 Alfa Romeo 145/146

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