Workshop Manuals Factory service & repair Alfa Romeo
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Alfa Romeo 147 Factory Service Manual (2000-2004)11 · Axles and driveshafts
11 · General

Intermediate drive shaft mount - r r

Make
Alfa Romeo
Model
147 Factory Service Manual
Year
2000–2004
Section
Front axle › Intermediate drive shaft mount - r r
Axles and driveshaftsIntermediate drive shaft mount - r r

Intermediate drive shaft mount - r r

Operation 2710A35 · Drive shafts and joints

1.6 TS

Removing

Proceed with the removal - 4450B10 Front WHEEL (one) - R.R. (Right side).

Proceed with the removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with removal - 4410A80 damper lower fork - r r.

Proceed with removal - 2710A31 intermediate drive shaft - r r.

Proceed with removal - 1092G10 single engine belt r r.

Proceed with removal - 1072C44 exhaust manifold heat shield on bulkhead - r+r

1.6 TS · 103 CV

Proceed with removal - 1080B62 catalytic converter - r + r.

1.6 TS · 120 CV

Proceed with removal - 1080B40 catalytic pre-converter - r r.

1.6 TS

Proceed with removal - 2710A32 intermediate drive shaft bearing support - r + r with intermediate drive shaft removed.

Refitting

Proceed with refitting - 2710A32 intermediate drive shaft bearing support - r + r with intermediate drive shaft removed.

1.6 TS · 120 CV

Proceed with refitting - 1080B40 catalytic pre-converter - r r.

1.6 TS · 103 CV

Proceed with refitting - 1080B62 catalytic converter - r + r.

1.6 TS

Proceed with refitting - 1072C44 exhaust manifold heat shield on bulkhead - r+r.

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 2710A31 intermediate drive shaft - r r.

Proceed with refitting - 4410A80 damper lower fork - r r.

Proceed with the refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R. (Right side).

Proceed with the refitting - 4450B10 Front WHEEL (one) - R.R. (Right side).

3.2 V6

Removing

Drain the air conditioner coolant circuit - 5040A10 Air conditioning refrigerant CIRCUIT - Draining and Refilling.

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with removal - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

Proceed with removal - 7210E10 R.R. FRONT BUMPER.

Proceed with the removal - 5540B76 Front LIGHT CLUSTER with fog light (one), left or right - R.R. with interfering components removed (Right and left sides).

Proceed with removal - 7025A34 bonnet lid lock (one) - r+r or repair.

Proceed with removal - 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBER.

Proceed with removal - 1076B82 left exhasust pipe between catalytic preconverter and converter r r.

Proceed with removal - 1076B84 right exhaust pipe between caralytic preconverter and converter r r.

Proceed with removal - 1080B39 right catalytic preconverter r r or replace cylinder head gasket.

Proceed with removal - 4410A80 damper lower fork - r r.

Proceed with removal - 2710A31 intermediate drive shaft - r r.

Proceed with removal - 1084B34 cartridge engine oil filter support - r + r.

Refitting

Proceed with refitting - 1084B34 cartridge engine oil filter support - r + r.

Proceed with refitting - 2710A31 intermediate drive shaft - r r.

Proceed with refitting - 4410A80 damper lower fork - r r.

Proceed with refitting - 1080B39 right catalytic preconverter r r or replace cylinder head gasket.

Proceed with refitting - 1076B84 right exhaust pipe between caralytic preconverter and converter r r.

Proceed with refitting - 1076B82 left exhasust pipe between catalytic preconverter and converter r r.

Proceed with refitting - 7210A15 R.R. HEADLAMP HOUSING/FRONT WING CROSSMEMBER.

Proceed with refitting - 7025A34 bonnet lid lock (one) - r+r or repair.

Proceed with the refitting - 5540B76 Front LIGHT CLUSTER with fog light (one), left or right - R.R. with interfering components removed (Right and left sides).

Proceed with refitting - 7210E10 R.R. FRONT BUMPER.

Proceed with refitting - 7055B42 Additional FRONT WHEEL ARCH (one), left or right - R.R..

Proceed with refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with refitting - 4450B04 right front wheel r r.

Refill the engine oil lubrication system - 0010T11 engine oil check level and top up.

Proceed with refitting - 7055B54 under-engine guard - r r.

Fill the air conditioner coolant circuit - 5040A10 Air conditioning refrigerant CIRCUIT - Draining and Refilling.

1.9 JTD 8V

Removing

Place the car on a lift.

Disconnect the battery negative terminal.

- 1016A10 sound-proofing cover - r + r

1. Undo upper bolt (1a) of engine oil dipstick guide tube (1b).

Intermediate drive shaft mount - r r

- 7055B54 under-engine guard - r r

- 4450B04 right front wheel r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 1092G10 single engine belt r r

- 1076B50 exhaust pipe attachment to engine - r + r

1. Undo lower bolt (1a) of engine oil dipstick guide tube (1b).

Intermediate drive shaft mount - r r

1. Undo the fixing nut (1a) and bolt (1b) and remove the rigid power unit rear reinforcement (1c).

Intermediate drive shaft mount - r r

1. Disconnect the electrical connection for the rpm sensor.

NameConnector
1RPM sensorK46

2. Undo the retaining bolt (2a) and move aside the electrical wiring mounting bracket (2b).

3. Disconnect the electrical connections from the alternator.

NameConnector
3AlternatorA10
Intermediate drive shaft mount - r r

1. Unscrew the nuts on the alternator bolts.

Intermediate drive shaft mount - r r

1. Undo bolts (1a) and remove the rear alternator mounting bracket (1b).

Intermediate drive shaft mount - r r

Lower the vehicle.

Remove the guide tube complete with engine oil dipstick.

1. Unscrew nut (1a) securing the right side anti-roll bar joint to the lower fork and move bracket (1b) supporting ABS active sensor wiring (1c).

2. Unscrew nut (2a) and disconnect steering link (2b) from the right wheel strut using tool (2c).

NameCountry
2cExtractor1.821.169.000
Intermediate drive shaft mount - r r

1. Unscrew the bolts securing the right drive shaft to the intermediate drive shaft.

Intermediate drive shaft mount - r r

1. Disconnect the brake pipes from the support plate.

2. Undo the bolt securing the front suspension lower damper connection fork to the lower wishbone.

3. Remove the brake pipe mounting plate.

Intermediate drive shaft mount - r r

1. Undo nut (1a) and disconnect upper wishbone (1b) from the wheel strut using tool (1c).

NameCountry
1cExtractor1.821.169.000
Intermediate drive shaft mount - r r

1. Undo bolt (1a) and remove the lower right fork connecting the front suspension damper to lower wishbone (1b).

Intermediate drive shaft mount - r r

Remove the right drive shaft from the intermediate drive shaft.

1. Undo the bolts (1a) and remove the intermediate drive shaft (1b).

2. Unscrew bolts (2a) and bolt (2b). Then remove intermediate drive shaft mount (2c).

Intermediate drive shaft mount - r r

Refitting

Fit the intermediate drive shaft support and secure it by means of screws and bolt, to torque.

Fit the intermediate drive shaft and tighten the bolts fixing it to the support to torque.

FasteningComponentØ

Value

(daNm)

BoltINTERMEDIATE DRIVE SHAFTM82.5 ÷ 2.8

Fit lower right hand fork connecting the front suspension damper to the lower wishbone and secure by tightening bolt to the specified torque.

FasteningComponentØ

Value

(daNm)

BoltFRONT DAMPER FORK ON WISHBONEM1211.7 ÷ 12.9

Connect the upper wishbone to the wheel strut and secure by tightening the nut to the specified torque.

FasteningComponentØ

Value

(daNm)

NutFRONT SUSPENSION TOP LEVERM104.3 - 4.7

Replace the brake pipe mounting plate. Then tighten the bolt securing the lower fork to the damper to the specified torque.

FasteningComponentØ

Value

(daNm)

BoltFRONT DAMPER FORK ON WISHBONEM128.1 ÷ 8.9

Tighten the bolts securing the right drive shaft to the intermediate drive shaft to the specified torque.

FasteningComponentØ

Value

(daNm)

BoltDRIVESHAFTM104.0 - 5.2

Connect the steering link to the wheel strut and secure by tightening the nut to the specified torque.

FasteningComponentØ

Value

(daNm)

NutADJUSTABLE STEERING LINKSM142.9 - 3.6

Refit the ABS active sensor wiring bracket. Then tighten the nut securing the joint between anti-roll bar and lower fork to the specified torque.

FasteningComponentØ

Value

(daNm)

NutFRONT ANTI-ROLL BAR JOINTSM103.8 ÷ 4.7

Refit the guide tube and engine oil dipstick.

Raise the car.

Fit the alternator rear bracket and secure it with bolts.

Tighten the alternator bolts to the recommended torque.

FasteningComponentØ

Value

(daNm)

BoltALTERNATOR ASSEMBLYM104.3 ÷ 5.3

Connect the electrical connections to the alternator.

NameConnector
AlternatorA10

Place the electrical wiring mounting bracket back in its seating and tighten the bolt.

Connect the electrical connection for the rpm sensor.

NameConnector
RPM sensorK46

Tighten the lower engine oil dipstick guide tube bolt.

Fit the rigid support reinforcement and secure it to the mounting and the cylinder block/crankcase.

Tighten the reinforcement retaining bolt and nut to torque.

FasteningComponentØ

Value

(daNm)

NutPOWER UNIT RIGID REAR SUPPORT REINFORCEMENT ROD....M12(Flexible mounting) 7.9 ÷ 9.7
FasteningComponentØ

Value

(daNm)

BoltPOWER UNIT RIGID REAR SUPPORT REINFORCEMENT ROD....M10(Cylinder block/crankcase) 4.5 ÷ 5.5

- 1076B50 exhaust pipe attachment to engine - r + r

- 1092G10 single engine belt r r

- 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R.

- 4450B04 right front wheel r r

- 7055B54 under-engine guard - r r

Tighten the upper engine oil dipstick guide tube bolt.

Connect the battery negative terminal.

Remove the car from the ramps.

1.9 JTD 16V

Removing

Proceed with removal - 4450B04 right front wheel r r.

Proceed with removal - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with removal - 7055B54 under-engine guard - r r.

Proceed with removal - 4410A80 damper lower fork - r r.

Proceed with removal - 2710A31 intermediate drive shaft - r r.

Proceed with removal - 1016A10 sound-proofing cover - r + r.

Proceed with removal - 1084A16 oil dip stick pipe - r r.

Proceed with removal - 1092G10 single engine belt r r.

Proceed with removal - 2710A32 intermediate drive shaft bearing support - r + r with intermediate drive shaft removed.

Refitting

Proceed with refitting - 2710A32 intermediate drive shaft bearing support - r + r with intermediate drive shaft removed.

Proceed with refitting - 1092G10 single engine belt r r.

Proceed with refitting - 1084A16 oil dip stick pipe - r r.

Proceed with refitting - 1016A10 sound-proofing cover - r + r.

Proceed with refitting - 2710A31 intermediate drive shaft - r r.

Proceed with refitting - 4410A80 damper lower fork - r r.

Proceed with refitting - 7055B54 under-engine guard - r r.

Proceed with refitting - 7055B64 Engine compartment DUST shield in front wheel arch (one), left or right - R.R..

Proceed with refitting - 4450B04 right front wheel r r.

Parts & tools for this job For 2000 Alfa Romeo 147

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