Fuel filler pipe - r + r

Operation 1040A30 · Fuel tank and components

1.6 TS

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the OFF postition, then disconnect the battery negative terminal.

Proceed with the removal - 4450B11 WHEEL (one) rear - R.R. (Right side).

Proceed with the removal - 7055B43 REAR WHEEL ARCH liner (one), left or right - R.R. (Right side).

Proceed with the removal - 1040A70 submerged pump assembly complete with level guage control - r + r.

Draw off the fuel from the tank using suitable equipment.

1. Undo bolt (1a) and remove fuel filler pipe assembly (1b) from the body.

1. Position a hydraulic jack under the rear suspension crossmember.

2. Undo the bolts (2a) and lower the rear suspension crossmember (2b), as necessary, using the hydraulic jack.

1. Remove the two clips protecting the fuel filler pipe.

1. Loosen the band and disconnect the fuel filler pipe from the tank.

2. Loosen the band and remove the fuel return pipe from the tank.

3. Disconnect the rapid attachments for the fuel vapour supply pipes from the float valves to the fuel vapour separator.

4. Disconnect the rapid attachment for the fuel supply pipe from the multi-purpose valve to the fuel vapour filter.

1. Remove the fuel filler pipe assembly.

Refitting

Refit the fuel filler pipe assembly.

Connect the rapid attachment for the fuel vapour supply pipe from the multipurpose valve to the fuel vapour filter.

Connect the rapid attachments for the fuel vapour supply pipes from the float valves to the fuel vapour separator.

Connect the fuel return pipe to the tank and secure it to the band.

Connect thefuel filler pipe to the tank and secure it using the band.

Refit the two clips protecting the fuel filler pipe.

Place the rear suspension crossmember back in its housing using the hydraulic jack and fix it tightening the bolts to the recommended torque.

Remove the hydraulic jack from under the rear suspension crossmember.

Tighten the fuel filler pipe retaining bolts.

Proceed with the refitting - 1040A70 submerged pump assembly complete with level guage control - r + r.

Proceed with the refitting - 7055B43 REAR WHEEL ARCH liner (one), left or right - R.R. (Right side).

Proceed with the refitting - 4450B11 WHEEL (one) rear - R.R. (Right side).

Connect the battery terminal (-).

Remove the car from the ramp.

2.0 TS

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the stop position, then disconnect the battery negative terminal.

Proceed with the removal - 4450B11 WHEEL (one) rear - R.R. (Right side).

Proceed with the removal - 7055B43 REAR WHEEL ARCH liner (one), left or right - R.R. (Right side).

Proceed with the removal - 1040A70 submerged pump assembly complete with level guage control - r + r.

Draw off the fuel from the tank using suitable equipment.

1. Undo bolt (1a) and remove fuel filler pipe assembly (1b) from the body.

1. Position a hydraulic jack under the rear suspension crossmember.

2. Undo the bolts (2a) and lower the rear suspension crossmember (2b), as necessary, using the hydraulic jack.

1. Remove the two clips protecting the fuel filler pipe.

1. Loosen the band and disconnect the fuel filler pipe from the tank.

2. Loosen the band and remove the fuel return pipe from the tank.

3. Disconnect the rapid attachments for the fuel vapour supply pipes from the float valves to the fuel vapour separator.

4. Disconnect the rapid attachment for the fuel supply pipe from the multi-purpose valve to the fuel vapour filter.

1. Remove the fuel filler pipe assembly.

Refitting

Refit the fuel filler pipe assembly.

Connect the rapid attachment for the fuel vapour supply pipe from the multifunction valve to the fuel vapour filter.

Connect the rapid attachments for the fuel vapour supply pipes from the float valves to the fuel vapour separator.

Connect the fuel return pipe to the tank and secure it to the band.

Connect thefuel filler pipe to the tank and secure it using the band.

Refit the two clips protecting the fuel filler pipe.

Place the rear suspension crossmember back in its housing using the hydraulic jack and fix it tightening the bolts to the recommended torque.

Remove the hydraulic jack from under the rear suspension crossmember.

Tighten the fuel filler pipe retaining bolts.

Proceed with the refitting - 1040A70 submerged pump assembly complete with level guage control - r + r.

Proceed with the refitting - 7055B43 REAR WHEEL ARCH liner (one), left or right - R.R. (Right side).

Proceed with the refitting - 4450B11 WHEEL (one) rear - R.R. (Right side).

Connect the battery terminal (-).

Remove the car from the ramp.

3.2 V6

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

Proceed with removal - 4450B08 right rear wheel r r.

Proceed with removal - 7055B45 right hand rear supplementary wheel arch - r+r.

Proceed with removal - 1040A70 submerged pump assembly complete with level guage control - r + r.

Draw off the fuel from the tank using suitable equipment.

1. Undo bolt (1a) and remove fuel filler pipe assembly (1b) from the body.

1. Position a hydraulic jack under the rear suspension crossmember.

2. Undo the bolts (2a) and lower the rear suspension crossmember (2b), as necessary, using the hydraulic jack.

1. Remove the two clips protecting the fuel filler pipe.

1. Loosen the band and disconnect the fuel filler pipe from the tank.

2. Loosen the band and remove the fuel return pipe from the tank.

3. Disconnect the rapid attachments for the fuel vapour supply pipes from the float valves to the fuel vapour separator.

4. Disconnect the rapid attachment for the fuel supply pipe from the multi-purpose valve to the fuel vapour filter.

1. Remove the fuel filler pipe assembly.

Refitting

Refit the fuel filler pipe assembly.

Connect the rapid attachment for the fuel vapour supply pipe from the multipurpose valve to the fuel vapour filter.

Connect the rapid attachments for the fuel vapour supply pipes from the float valves to the fuel vapour separator.

Connect the fuel return pipe to the tank and secure it to the band.

Connect thefuel filler pipe to the tank and secure it using the band.

Refit the two clips protecting the fuel filler pipe.

Place the rear suspension crossmember back in its housing using the hydraulic jack and fix it tightening the bolts to the recommended torque.

Remove the hydraulic jack from under the rear suspension crossmember.

Tighten the fuel filler pipe retaining bolts.

Proceed with refitting - 1040A70 submerged pump assembly complete with level guage control - r + r.

Proceed with refitting - 7055B45 right hand rear supplementary wheel arch - r+r.

Proceed with refitting - 4450B08 right rear wheel r r.

Connect the negative (-) battery terminal.

Remove the car from the ramps.

1.9 JTD 8V

Removing

Position the vehicle on the ramp.

Disconnect the battery negative terminal.

- 4450B11 WHEEL (one) rear - R.R. (Right).

- 7055B43 REAR WHEEL ARCH liner (one), left or right - R.R. (Right).

- 1040A70 submerged pump assembly complete with level guage control - r + r.

Draw off the fuel from the tank using suitable equipment.

1. Position a hydraulic jack under the rear suspension crossmember.

2. Undo the bolts (2a) and lower the rear suspension crossmember (2b), as necessary, using the hydraulic jack.

1. Remove the two clips protecting the fuel filler pipe.

1. Loosen the band and disconnect the fuel filler pipe from the tank.

2. Loosen the band and remove the fuel return pipe from the tank.

1. Undo bolt (1a) and remove fuel filler pipe assembly (1b) from the body.

2. Remove the fuel filler pipe assembly.

Refitting

Refit the fuel filler pipe assembly.

Tighten the fuel filler pipe retaining bolts.

Connect the fuel return pipe to the tank and secure it to the band.

Connect thefuel filler pipe to the tank and secure it using the band.

Refit the two clips protecting the fuel filler pipe.

Place the rear suspension crossmember back in its housing using the hydraulic jack and fix it tightening the bolts to the recommended torque.

Remove the hydraulic jack from under the rear suspension crossmember.

Proceed with the refitting - 1040A70 submerged pump assembly complete with level guage control - r + r.

Proceed with the refitting - 7055B43 REAR WHEEL ARCH liner (one), left or right - R.R. (Right side).

Proceed with the refitting - 4450B11 WHEEL (one) rear - R.R. (Right side).

Connect the battery terminal (-).

Remove the car from the ramp.

1.9 JTD 16V

Removing

Position the vehicle on the ramp.

Ensure that the ignition key is in the OFF position, then disconnect the negative battery terminal (-).

Proceed with removal - 4450B08 right rear wheel r r.

Proceed with removal - 7055B45 right hand rear supplementary wheel arch - r+r.

Proceed with removal - 1040A70 submerged pump assembly complete with level guage control - r + r.

Draw off the fuel from the tank using suitable equipment.

1. Position a hydraulic jack under the rear suspension crossmember.

2. Undo the bolts (2a) and lower the rear suspension crossmember (2b), as necessary, using the hydraulic jack.

1. Remove the two clips protecting the fuel filler pipe.

1. Loosen the band and disconnect the fuel filler pipe from the tank.

2. Loosen the band and remove the fuel return pipe from the tank.

1. Undo the bolts and remove fuel filler pipe assembly from the body.

2. Remove the fuel filler pipe.

Refitting

Place the fuel filler pipe back in its housing and secure it using the bolts.

Connect the fuel return pipe to the tank and secure it to the band.

Connect thefuel filler pipe to the tank and secure it using the band.

Refit the two clips protecting the fuel filler pipe.

Place the rear suspension crossmember back in its housing using the hydraulic jack and fix it tightening the bolts to the recommended torque.

Remove the hydraulic jack from under the rear suspension crossmember.

Tighten the fuel filler pipe retaining bolts.

Proceed with refitting - 1040A70 submerged pump assembly complete with level guage control - r + r.

Proceed with refitting - 7055B45 right hand rear supplementary wheel arch - r+r.

Proceed with refitting - 4450B08 right rear wheel r r.

Connect the negative (-) battery terminal.

Remove the car from the ramps.