Workshop Manuals Factory service & repair Alfa Romeo
01 Introduction and contents02 00 Technical data and maintenance03 10 Engine – T. Spark 16V04 10 Engine – 3.0 V605 18 Clutch06 21 Gearbox07 27 Front axle08 33 Brakes09 41 Steering10 44 Suspension and wheels11 Variants – 2.0 V6 Turbo (GTV and Spider)12 Variants – 3.0 V6 24V13 Variants – Euro 3 models14 50 Heating, ventilation and air conditioning15 70 Bodywork16 Variants – heating and air conditioning (2.0 V6 Turbo and 3.0 V6 24V)17 55 Electric system18 Electric system diagnosis – 1995-96 cars (incl. V6 Turbo and 24V)19 Electric system diagnosis – from May '97 cars20 Electric system diagnosis – '98 to 2000 cars21 Right-hand drive variants
Alfa Romeo GTV and Spider (916) Factory Service Manual (1995-2000)15 · 70 Bodywork
15 · Body & interior

Refitting

Make
Alfa Romeo
Model
GTV / Spider GTV and Spider (916) Factory Service Manual
Year
1995–2000
Section
Hard top › Refitting
70 BodyworkRefitting

NOTE: In order not to damage the hard top, the window sealant can only be cut using a wire. The sealant cannot therefore be cut using a knife.

Below is a description of the cutting procedure using a wire.

  1. Apply a double layer of adhesive tape to protect the entire perimeter of the rearscreen housing.
  2. Cut a segment of wire about 50 cm long then, using pliers, introduce one end (2a) of the wire through the sealant (2b) fixing the rearscreen (2c).
  3. Fix the end (2a) of the wire to the special retaining tool (3a) positioned inside the vehicle. Fix the end (3b) of the wire to the traction handle tool (3c) positioned outside the vehicle.
  4. The operator inside the vehicle should keep the end of the tool (3a) on the sealant (4a) at about 30 cm from the point where the wire passes through. The other operator, outside the vehicle, should pull the handle (3c), following the surround of the rearscreen glass and cut the sealant (4a). Repeat the operation in sections of about 30 cm until the sealant (4a) is completely cut.
Diagram showing the rear screen assembly with parts labeled 1 and 2.
Diagram showing the rearscreen with suction pads and tools for cutting sealant, labeled 1, 2a, 2b, 2c, 3a, 3b, 3c, 4a.
  1. After having cut the sealant, apply the suction pads to the rearscreen; then, with the assistance of a second operator, remove the rearscreen and rest it on a support.
Diagram showing the rearscreen with suction pads attached, labeled 1.

REFITTING

  1. Using a suitable tool, cut and level the sealant in the rearscreen housing, leaving a thickness of between 0.25 and 1 mm without scratching the surface. The thickness of sealant remaining on the housing will act as a support for the new sticking process.

Parts & tools for this job For 1995 Alfa Romeo GTV / Spider

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