5 Series E34 525tds Touring (M51): 2 Repair Instructions
Also for this vehicle: 5 Series E34 518g (M43) TOUR, 5 Series E34 518i (M40) SAL, 5 Series E34 518i (M40) TOUR, 5 Series E34 518i (M43) SAL, 5 Series E34 518i (M43) TOUR, 5 Series E34 520i (M20) SAL, 5 Series E34 520i (M50) SAL, 5 Series E34 520i (M50) TOUR, 5 Series E34 524td (M21) SAL, 5 Series E34 525i (M20) SAL, 5 Series E34 525i (M50) SAL, 5 Series E34 525i (M50) TOUR, 5 Series E34 525ix (M50) SAL, 5 Series E34 525ix (M50) TOUR, 5 Series E34 525td (M51) SAL, 5 Series E34 525td (M51) TOUR, 5 Series E34 525tds (M51) SAL, 5 Series E34 530i (M30) SAL, 5 Series E34 530i (M60-1) SAL, 5 Series E34 530i (M60-1) TOUR, 5 Series E34 535i (M30) SAL, 5 Series E34 540i (M60-2) SAL, 5 Series E34 540i (M60-2) TOUR, 5 Series E34 M5 (S38) SAL, 5 Series E34 M5 (S38) TOUR.
Maintenance
General
Diagnostics
Choose Sections to see everything in a chapter, or a chapter title to start at its first page.
0 Maintenance And General Data28 pages
- 1 RA Pre-delivery Check2345
- 2 RA Lifting Vehicle With A Lifting Platform
- 3 RA Notes On Using Repair Instructions, Technical Data, Tightening Torques
- 4 RA Symbols Used And Information In Repair Instructions2
- 5 RA Battery_ Check Display (magic Eye); If Necessary, Recharge Battery
- 6 RA Body And Underbody_ Checking For Corrosion And Damage
- 7 RA Information_warning Labels23
- 8 RA Microencapsulated Screws
- 9 RA Raising BMW Multi-trailer23
- 10 RA Replacing Main Fuel Filter (shortening Change Interval If Necessary In Event Of
- 11 RA Upkeep Measures For Stored Vehicles (new And Used Cars) And Vehicles To Be Laid23
- 12 RA BMW Engine Oil Service (M51)2
- 13 RA Oil Change In Manual Transmission
- 14 RA Notes On Handling Wiring Harnesses And Cables
- 15 RA Positioning Of Multitrailer Hood For Maintenance And Repair Work2
11 Engine (M51)117 pages
0 Engine, General7 pages
12 Cylinder Head With Cover27 pages
- 1 RA Removing And Installing_sealing Cylinder-head Cover (M51)2
- 2 RA Removing And Installing Cylinder Head (M51)234567891011121314
- 3 RA Replacing Cylinder-head Seal (M51)
- 4 RA Removing And Installing Cylinder Head (M51)
- 5 RA Replacing Cylinder-head Seal (M51)
- 6 RA Dismantling And Reassembling Cylinder Head (M51)2
- 7 RA Reworking One Valve Seat (M51)2
- 8 RA Checking One Valve Guide For Signs Of Wear - Valve Removed (M51)
- 9 RA Reaming Out A Valve Guide (M41 _ M51)
- 10 RA Checking That Cylinder Head Is Watertight (M51)
- 11 RA Removing And Installing Or Replacing All Valves (M51)
- 13 Oil Sump › 1 RA Removing And Installing, Sealing Or Replacing Oil Pan (M51)2
- 22 Flywheel › 1 RA Removing And Installing Or Replacing Flywheel (M51)
- 24 Connecting Rod With Bearing › 1 RA Replacing All Connecting-rod Bearings (M51)2
25 Piston With Rings And Pin8 pages
28 V-ribbed Belt W.tens.-deflect.elemt2 pages
- 40 Oil Supply › 1 RA Checking Engine Oil Pressure2
- 41 Oil Pump With Filter And Drive › 1 RA Installing And Removing Or Replacing Oil Sump (M51)23
- 42 Oil Filter And Lines › 1 RA Removing And Installing_sealing Or Replacing Main Flow Oil Filter (M51)23
- 51 Water Pump With Drive › 1 RA Removing And Installing Or Replacing Water Pump (M51)2
- 52 Fan › 1 RA Removing And Installing _ Replacing Fan Coupling (M51)
- 53 Thermostat And Connections › 1 RA Removing And Installing _ Replacing Coolant Thermostat (M51)
- 61 Intake Manifold › 1 RA Removing And Installing Manifold For Intake Air (M51)23
- 62 Exhaust Manifold › 1 RA Removing And Installing _ Replacing Exhaust Manifold (M51)2
- 66 Vacuum Pump › 1 RA Removing And Installing Or Replacing Vacuum Pump (M51)2
- 71 Exhaust Gas Recirculation › 1 RA Removing And Installing Or Replacing EGR Cooler (N47)2
12 Engine Electrical System (M51)27 pages
14 Electronic Switching Or Contr.units2 pages
23 Preheater Plugs6 pages
31 Alternator With Drive And Mounting5 pages
32 Regulator4 pages
- 41 Starter With Mounting › 1 RA Replacing Solenoid Switch
- 61 Oil Pressure-oil Temperature-oil Gauge › 1 RA Replacing Level Switch For Engine Oil (M41, M51)
- 64 Fuel Heating › 1 RA Replacing Fuel Heater (M51, M41)23
13 Fuel System (M51)39 pages
- 31 Fuel Pump With Drive And Line › 1 RA Checking Fuel Delivery Pressure (M51, M41)23
51 Inj.pump, Regulator, Mixt.regulator22 pages
- 53 Injection Nozzle And Lines › 1 RA Removing And Installing Or Replacing All Injector Nozzles (M51)2
62 Sensor For Control Unit4 pages
- 71 Intake Silencer › 1 RA Removing And Installing Suction-filter Housing (M41, M51)2
- 72 Air Cleaner › 1 RA Replacing Air Filter Insert (M51, M41)2
23 Manual Transmission (MECH)104 pages
0 Complete Transmission19 pages
- 1 RA Oil Change In Manual Transmission
- 2 RA Transmission Designations23
- 3 RA Universal Transmission Bracket
- 4 RA Universal Transmission Retaining Bridge
- 5 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 6 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 7 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 8 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 9 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 10 RA Gearshift Component Arrangement (S5D 260Z _ 310Z _ 320Z)
- 11 RA Gearshift Component Arrangement (S5D 260Z _ 310Z _ 320Z)
- 12 RA Housing Arrangement, Front_rear Section (S5D 260Z _ 310Z _ 320Z)
- 13 RA Transmission Arrangement (S5D 260Z _ 310Z _ 320Z)
- 14 RA Transmission Arrangement (S5D 260Z _ 310Z _ 320Z)
- 15 RA Transmission Arrangement (S5D 260Z _ 310Z _ 320Z)
- 16 RA Transmission Arrangement, Front Section (S5D 260Z _ 310Z _ 320Z)
- 17 RA Transmission Arrangement, Rear Section (S5D 260Z _ 310Z _ 320Z)
- 11 Housing With Cover › 1 RA Replacing Guide Tube For Clutch Controller (S5D 200G_ 250G)
21 Transmission Shafts51 pages
- 1 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 2 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 3 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 4 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 5 RA Gear Train Arrangement (S5D 260Z _ 310Z _ 320Z)
- 6 RA Removing And Installing Complete Drive And Output Shafts (S5D 260Z _ 310Z _ 320Z23456789101112131415161718
- 7 RA Complete Removal And Installation Of Input And Output Shafts (S5D 200G_ 250G)234567891011121314151617
- 8 RA Replacing Bearings On All Gearshafts (S5D 200G_ 250G)23456
- 9 RA Replacing Bearings On All Transmission Shafts (S5D 260Z _ 310Z _ 320Z)2345
24 Automatic Transmission (AUT)147 pages
0 Transmission Assembly50 pages
- 1 RA Transmission Designations23
- 2 RA Universal Transmission Bracket
- 3 RA Universal Transmission Retaining Bridge
- 4 RA Adjusting Selector Lever (A4S 270R_ 310R)
- 5 RA Checking Hydraulic Pressure Values (A4S 270R_ 310R)
- 6 RA Removing And Installing Automatic Transmission (A5S 310Z)2345678
- 7 RA Installing Replacement Transmission (A4S 270R, A4S 310R)23
- 8 RA Installing Replacement Transmission (A5S 310Z)2
- 9 RA Dismantling And Assembling Automatic Transmission (A5S560Z)234567891011121314151617181920212223
- 10 RA Removing And Installing_sealing Converter Bell Housing (A4S 270R_310R)234567
11 Transmission Case, Oil Sump14 pages
- 1 RA Removing And Installing_sealing Or Replacing Both Transmission Oil Pans (A4S 27023
- 2 RA Removing And Installing_sealing Or Transmission Oil Sump23
- 3 RA Removing And Installing_sealing Transmission Extension (A4S 270R_ 310R)
- 4 RA Removing And Installing_sealing Converter Bell Housing (A4S 270R_310R)234567
12 Torque Converter Bearing, Seal11 pages
- 1 RA Replacing Radial Seal For Output Flange (A4S 270R_ 310R)
- 2 RA Replacing Radial Oil Seal For Output Flange234
- 3 RA Replacing Radial Sealing Ring For Manual Shift Valve Shaft (A4S 270R_310R)23
- 4 RA Replacing Radial Seal For Manual Shift Valve Shaft (A5S 310Z)2
- 5 RA Replacing Radial Seal For Torque Converter - Transmission Removed (A4S 270R_ 310
13 Extension Housing, Bearings, Seal4 pages
23 Release Clutches11 pages
- 27 Seal Sets › 1 RA Sealing Intermediate Plate (A4S 270R_310R)234567891011121314
30 Hydr-el Control Components-elements4 pages
34 Shift Valves, Parking Lock11 pages
- 1 RA Removing And Installing Or Replacing Parking Lock (pawl_helical Coiled Spring)2
- 2 RA Replacing All Solenoid Valves2
- 3 RA Replacing All Solenoid Valves (A4S 270R_ 310R)23
- 4 RA Replacing Pressure Regulator For Valve Body
- 5 RA Replacing Pressure Regulator - Oil Sump Removed (A4S 270R_ 310R)
- 6 RA Replacing Pulse Generator (output Or Turbine Speed)
- 7 RA Replacing Pulse Generator (A4S 270R_ 310R)
35 Wiring Harness, Shift Elements And Senso3 pages
- 61 Electronic Control Unit › 1 RA Removing And Installing Or Replacing Control Unit2
- 26 Propeller Shaft › 11 Propeller Shaft Assembly › 1 RA Replacing Rubber Gaiter For Constant Velocity Joint
- 31 Front Axle › 1 RA Microencapsulated Screws
32 Steering And Wheel Alignment13 pages
- 0 Electronic Chassis Alignment › 1 RA Test Conditions For Chassis_wheel Alignment Check
34 Steering Wheel For Airbag11 pages
- 41 Pump And Oil Supply › 1 RA Servotronic Troubleshooting
33 Rear Axle86 pages
- 10 Final Drive › 1 RA Final Drive E 32_E 34 (Type M)
11 Final Drive With Cover10 pages
12 Crown Gear And Pinion With Bearings44 pages
- 1 RA Basic Rules For Setting Contact Pattern - Gleason Gears
- 2 RA Replacing Bearing For Input Bevel Gear (Type M) - Final Drive Removed -2345678910111213
- 3 RA Replacing Drive Pinion With Crown Wheel (Type G) - Final Drive Removed -23456789101112
- 4 RA Replacing Input Bevel Gear And Crown Wheel (Type M) - Final Drive Housing Remove23456789101112131415161718
- 13 Differential With Bearings › 1 RA Replacing Differential Bevel Gears (Type M) - Final Drive Housing Removed -234567
- 52 Shock Absorber › 1 RA Information On Replacing Shock Absorbers
34 Brakes11 pages
41 Body (TOUR)53 pages
0 Body52 pages
- 1 RA Contents Of Body, General2
- 2 RA Bonding Plastic Parts
- 3 RA Bonding Steel Parts2
- 4 RA Corrosion Protection2
- 5 RA General Cementing Instructions
- 6 RA Grinding Steel Parts
- 7 RA Handling Airbags And Restraint Systems
- 8 RA Handling Electrical And Electronic Equipment
- 9 RA Information _ Warning Labels
- 10 RA Information On Hazards
- 11 RA Information On Vehicle Protection
- 12 RA Installation Of A Cavity Seal With Cavity Foam2
- 13 RA Installing A Cavity Bulkhead (expanded)
- 14 RA Installing A Cavity Bulkhead (not Expanded)
- 15 RA Materials Science23
- 16 RA Opening Adhesive Bonds
- 17 RA Opening Weld Joints
- 18 RA Quality Standard
- 19 RA Riveting Aluminium Parts2
- 20 RA Riveting Steel Parts
- 21 RA Safety At Work2
- 22 RA Spot-weld Bonding Steel Parts
- 23 RA Straightening Steel Parts2
- 24 RA Use Of Materials In Outer Shell2
- 25 RA Vehicle Identification Number, General
- 26 RA Welding And Soldering Steel Parts23
- 27 RA Welding In Reinforcement Plate (steel Plate)2
- 28 RA Workshop Equipment2
- 29 RA Replacing Unfinished Body Shell
- 30 RA Installation Solution For Straight Shank_hexagon Rivet Nut23
- 31 RA Repair Solution For Straight Shank_hexagon Rivet Nut23
- 32 RA Notes On Cavity Foam2
- 33 RA General Instructions On Painting
- 14 Wheel Wells › 1 RA Vehicle Identification Number, General
- 52 Seats › 1 RA Microencapsulated Screws
- 54 Slide-tilt Sunroof And Convertible Top (TOUR) › 10 Sunroof › 1 RA Repair Instructions For Bonded Seals23
61 General Electrical System81 pages
0 Troubleshooting12 pages
- 1 RA Instructions On Starting Aid
- 2 RA Battery
- 3 RA Notes On Handling Wiring Harnesses And Cables
- 4 RA Repairing Airbag Cables2
- 5 RA Safety Instructions For Handling Vehicle Battery
- 6 RA Unlocking And Disconnecting Different Plug Connections23
- 7 RA Opening Plug Housings And Removing Contacts Of Different Plug Systems23
- 11 Wiring Harness › 1 RA Notes On Handling Wiring Harnesses And Cables
13 Plug Connection, Terminal, Fuse Box41 pages
- 1 RA Notes On Handling Wiring Harnesses And Cables
- 2 RA Repairing Airbag Cables2
- 3 RA Butt Connector For Repairing A Plug Connection234
- 4 RA Crimping Stop Parts234
- 5 RA Installing Fan Connector For Retrofitting_repairs2345
- 6 RA Special Tools For Wiring Harness Repairs23
- 7 RA Unlocking And Disconnecting Different Plug Connections23
- 8 RA Antenna Elbow Plug On Radio Receiver23
- 9 RA Base Of Tab Connector Housings
- 10 RA Crimping Micro Power Quadlock Contacts (MPQ)
- 11 RA Crimping Micro Quadlock System Contacts (MQS)2
- 12 RA Crimping Annular Contacts
- 13 RA Cutting To Length And Stripping Insulation From Cables
- 14 RA In-line Plugs, 30-pin, Hybrid System MQS_MPQ2
- 15 RA Opening Plug Housings And Removing Contacts Of Different Plug Systems23
- 16 RA Relay Carrier
- 17 RA Retaining Bracket
- 18 RA Socket Housing (radio Plug), Hybrid System MQS_MPQ23
20 Battery15 pages
- 1 RA Instructions For Disconnecting And Connecting Battery23
- 2 RA Instructions On Starting Aid
- 3 RA Battery
- 4 RA Repairing Airbag Cables2
- 5 RA Safety Instructions For Handling Vehicle Battery
- 6 RA Threshold Values For Battery Inspection Of All Battery (telephone Except For Tel
- 7 RA AGM Battery234
- 8 RA Battery Charging
- 9 RA Battery Open-circuit Current Test
35 ECUs, Modules4 pages
- 36 Relays › 1 RA Relay Carrier
- 61 Windscreen Wipers › 1 RA Checking Or Adjusting Contact Angle Of Wiper Arms On Windshield
64 Heating And Air Conditioning31 pages
- 11 Heater With Operation › 1 RA Installing Servodrive
50 Air Conditioning System19 pages
- 1 RA Air Conditioner Test (R 134a)
- 2 RA Instructions For Handling Refrigerant R 134a
- 3 RA Instructions For Handling Refrigerant Oil (for Refrigerant R 134a)2
- 4 RA Leak Testing With Ultraviolet Additives (UV Additives) (BMW Leak-testing Case)23
- 5 RA Leak-testing With Leak Tester Device2
- 6 RA Safety Instructions For Handling Refrigerant R134a
- 7 RA Safety Instructions For Handling Refrigerant Oil2
- 8 RA Troubleshooting By Pressure Measurement (R 134a)23
- 9 RA Drawing Off, Evacuating And Filling A_C System (R 134a)2
- 10 RA Instructions For Opening And Replacing Parts In Refrigerant Circuit2
- 51 AC Housing-evaporator, Switching Elemts › 1 RA Instructions For Opening And Replacing Parts In Refrigerant Circuit2
53 Condenser And Dryer With Lines3 pages
- 65 Audio, Navigation And Information System › 20 Aerial-antenna › 1 RA Antenna Elbow Plug On Radio Receiver23
72 Parts - Accessories (Body)26 pages
12 Airbag Generator-airbag Unit For Pass16 pages
- 1 RA Repairing Airbag Cables2
- 2 RA Safety Precautions And General Information
- 3 RA Safety Regulations For Handling Airbag System Components2
- 4 RA Safety Regulations For Handling Components With Gas Generators2
- 5 RA Procedure After Airbag Triggering As Result Of An Accident23
- 6 RA Safety Regulations For Handling Airbag Modules, Airbag Components And Pyrotechni
- 7 RA Scrapping Vehicles With Passenger Airbag And Pyrotechnic Belt Tensioners
- 8 RA Unlocking_locking Airbag Plug Connections234
- 84 Communication Systems › 1 RA Notes On Handling Wiring Harnesses And Cables
86 Trailers107 pages
10 Loading Platform71 pages
- 1 RA Body And Underbody_ Checking For Corrosion And Damage
- 2 RA Raising BMW Multi-trailer23
- 3 RA Adjusting Brake System23
- 4 RA Adjusting Spring Force Accumulator
- 5 RA Disassembly Of Camlock Retaining Cam
- 6 RA Disassembly Of Base Plate
- 7 RA Disassembly Of Bracket On Platform Base
- 8 RA Disassembly Of Front Apron
- 9 RA Disassembly Of Front Protection Bar
- 10 RA Disassembly Of Jockey Wheel Or Jockey Wheel Mount
- 11 RA Disassembly Of Left And Right Aprons
- 12 RA Disassembly Of Left And Right Lamp Housings
- 13 RA Disassembly Of Left And Right Wheel Boxes
- 14 RA Disassembly Of Licence Plate Mounting Plate
- 15 RA Disassembly Of Loading Ramp Frame_disassembly Of Rail, Left_right
- 16 RA Disassembly Of Rear Apron
- 17 RA Disconnecting Plug Connection, Wiring Harness, Front_rear
- 18 RA Installation Position Of BMW Lettering
- 19 RA Positioning Of Multitrailer Hood For Maintenance And Repair Work2
- 20 RA Removing Camlock Retaining Cam On Loading Ramp
- 21 RA Removing Camlock Screw Cap
- 22 RA Removing And Installing Or Replacing Left Or Right Coil Spring2
- 23 RA Removing Bolt On Loading Ramp
- 24 RA Removing Brake Shoes2345
- 25 RA Removing Entry Profile Section On Loading Ramp, Left, Right And Center
- 26 RA Removing Left Or Right Shock Absorber
- 27 RA Removing Loading Ramp Lock2
- 28 RA Removing Mounting Bracket Sealing Cap
- 29 RA Removing Mounting Bracket, Center, Left And Right
- 30 RA Removing Outer Pull Rod Mount, Left And Right
- 31 RA Removing Overrunning Equipment_maintaining Or Replacing Guide Bush_installing Ov2345
- 32 RA Removing Plastic Bush_metal Bush
- 33 RA Removing Rear Supports And Bracket
- 34 RA Removing Reflecting Rear Light
- 35 RA Removing Rest On Loading Ramp, Left, Right And Center
- 36 RA Removing Shock Absorber From Overrunning Equipment
- 37 RA Removing Trailing Arm, Removing And Installing Or Replacing Mounting23
- 38 RA Removing Wheel Bearing2
- 39 RA Removing Wooden Rest On Loading Ramp, Left, Right And Center
- 40 RA Repair Work On GFP Components With Gelcoat Surface
- 41 RA Replacing 12 Volt Socket2
- 42 RA Replacing Bar
- 43 RA Replacing Drawbar Members, Left And Right2
- 44 RA Replacing Gaiter
- 45 RA Replacing Holder For Chock
- 46 RA Replacing Lashing Plate And Lashing Eye
- 47 RA Replacing License Plate Light
- 48 RA Replacing Position Light
- 49 RA Replacing Rear Light
- 50 RA Troubleshooting On Multi-trailer2
21 Hood36 pages
- 1 RA Positioning Of Multitrailer Hood For Maintenance And Repair Work2
- 2 RA Adjusting Hood Pretension - Camloc Fastener With Spacers23
- 3 RA Adjusting Rear Lid To Fit2
- 4 RA Adjusting Rotary Striker Lock
- 5 RA Adjusting Side Lid To Fit2
- 6 RA Attaching_replacing BMW Badge2
- 7 RA Fitting BMW Logo
- 8 RA Installing Hood Seal
- 9 RA Installing Rubber Roof Strip
- 10 RA Installing Seal For Rear Lid And Side Lid
- 11 RA Installing Sponge Rubber Seal
- 12 RA Removing Ball Pivot
- 13 RA Removing Centering Pin From Mounting Bracket
- 14 RA Removing Gas Spring
- 15 RA Removing Gas Spring Retaining Bracket
- 16 RA Removing Hinge Bracket On Rear Lid
- 17 RA Removing Lid
- 18 RA Removing Lock Barrel
- 19 RA Removing Lock Striker Fixture On Rear Lid
- 20 RA Removing Plug For Inside Light2
- 21 RA Removing Roof Railing
- 22 RA Removing Roof Railing Adapter2
- 23 RA Removing Rotary Striker Lock2
- 24 RA Removing Side Lid Hinge
- 25 RA Replacing Inside Light
- 26 RA Replacing Inside Light Power Cable2
99 Paintwork2 pages