Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Bravo Factory Service Manual (2007-2014)16 · Electrical equipment
16 · Electrical

Check alignment sensors

Make
Fiat
Model
Bravo Factory Service Manual
Year
2007–2014
Section
Exterior lighting › Check alignment sensors
Electrical equipmentCheck alignment sensors

CHECK ALIGNMENT SENSORS

Check 5540BB

Xenon Gas headlamps

CHECK TO BE PERFORMEDREMEDIAL ACTION IF THE CHECK IS NOT OK
1

With the ignition key to MAR, check for the presence at Pin 5 of the headlamp alignment corrector front potentiometer connector

See K001 HEADLAMP ALIGNMENT FRONT POTENTIOMETER

of a voltage of 5 V.

Move on to Step 5

Move on to Step 2
2

If faults are present, restore the continuity of the wiring between the Master headlamp (left side) and the front potentiometer

See E3080 HEADLAMP AGLINMENT CORRECTOR

The test can be considered over

Move on to Step 3
3

With the key in the MAR position, check for the presence at Pin 1 of the Master headlamp

See F010 LEFT HEADLAMP

of a voltage of 5 V

Replace the master headlamp

Op. 5540B81 LEFT GAS DISCHARGE LIGHT CLUSTER - R.R.

4Check that the fault has disappeared. The test is complete

Replace the headlamp control unit

Op. 5540B40

5

With the ignition key in the MAR position, check for the presence at Pin 5 of the headlamp alignment corrector rear potentiometer connector

See K002 HEADLAMP AGLINMENT REAR POTENTIOMETER

of a voltage of 5 V.

Move on to Step 8

Move on to Step 6
6

If faults are present, restore the continuity of the wiring between the Master headlamp (left side) and the rear potentiometer

See E3080 HEADLAMP AGLINMENT CORRECTOR

The test can be considered over

Move on to Step 7
7

With the key to MAR, check for the presence at Pin 4 of the headlamp

See F010 LEFT HEADLAMP

of a voltage of 5 V.

Move on to Step 4

Replace the master headlamp

Op. 5540B81 LEFT GAS DISCHARGE LIGHT CLUSTER - R.R.

8

Check Pin 1 of the potentiometer connector

See K001 HEADLAMP ALIGNMENT FRONT POTENTIOMETER

for the presence of a negative signal.

Move on to Step 11

Move on to Step 9
9

If faults are present, restore the continuity of the wiring between the Master headlamp (left side) and the front potentiometer

See E3080 HEADLAMP AGLINMENT CORRECTOR

The test can be considered over

Move on to Step 10
10

With the key to MAR, check for the presence at Pin 4 of the headlamp

See F010 LEFT HEADLAMP

of an earth signal.

Move on to Step 4

Replace the master headlamp

Op. 5540B81 LEFT GAS DISCHARGE LIGHT CLUSTER - R.R.

11

Check Pin 1 of the potentiometer connector

See K002 HEADLAMP AGLINMENT REAR POTENTIOMETER

for the presence of a negative signal.

Move on to Step 14

Move on to Step 12
12

If faults are present, restore the continuity of the wiring between the Master headlamp (left side) and the rear potentiometer

See E3080 HEADLAMP AGLINMENT CORRECTOR

The test can be considered over

Move on to Step 13
13

With the key to MAR, check for the presence at Pin 6 of the headlamp

See F010 LEFT HEADLAMP

of an earth signal.

Move on to Step 4

Replace the master headlamp

Op. 5540B81 LEFT GAS DISCHARGE LIGHT CLUSTER - R.R.

14

Turn the ignition key to the MAR position.

Disconnect the front sensor connecting rod.

Connect a Voltmeter between Pin 2 of the headlamp 6-way connector

See F010 LEFT HEADLAMP

and the earth.

Check that the voltage varies between 0.5 and 4.5 V when the sensor mobile axis is turned by hand.

Move on to Step 16

Move on to Step 15
15

If faults are present, restore the continuity of the wiring between the Master headlamp (left side) and the front potentiometer

See E3080 HEADLAMP AGLINMENT CORRECTOR

The test can be considered over

Replace the sensor

Op. 5540C42

16

Turn the ignition key to the MAR position.

Disconnect the rear sensor connecting rod.

Connect a Voltmeter between Pin 5 of the headlamp 6-way connector

See F010 LEFT HEADLAMP

and the earth.

Check that the voltage varies between 0.5 and 4.5 V when the sensor mobile axis is turned by hand.

The test can be considered over

Move on to Step 17
17

If faults are present, restore the continuity of the wiring between the Master headlamp (left side) and the rear potentiometer

See E3080 HEADLAMP AGLINMENT CORRECTOR

Replace the sensor

Op. 5540C46

Parts & tools for this job For 2007 Fiat Bravo

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.