CLUTCH - R + R WITH GEARBOX REMOVED

Operation 1810A24 · CLUTCH MECHANISM

2.2

Removing

1. Fit the flywheel lock.

2. Unscrew the three bolts spaced at 120° securing the clutch cradle.

3. Fit the locating pin (3a) and the remaining part of tool (3b), tightening bolts (3c) into the sockets of the bolts removed previously.

4. Turn the tool handwheel until pins (4a) are in contact with disc (4b).

5. Undo the remaining bolts securing the clutch cradle.

6. Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.

- Remove the tool.

7. Remove the clutch tray.

- Remove the clutch plate.

Refitting

1. Fit the tool locating pin into the crankshaft.

2. Refit the clutch mechanism in position.

It is not possible to replace the cltuch plate on its own. Instead the clutch plate/cradle assembly must be replaced.

When fitting the clutch plate the correct position is shown by the words "engine side" and "gearbox side".

Handle the clutch plate carefully. Do not touch the surfaces of the friction linings with your hands.

Clean any anti-corrosion protection or detergents from the friction surface of the clutch tray.

3. Fit the remaining part of tool (3a) for fitting the clutch device and tighten bolts (3b).

4. Turn the tool handwheel until pins (4a) are in contact with disc (4b).

5. Hand tighten the three free retaining bolts until the clutch device is packed together.

6. Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.

- Remove the tool.

- Tighten the remaining clutch fixing bolts by hand.

- Gradually tighten the bolts fixing the clutch diagonally until the recommended torque is reached.

7. Remove the flywheel lock.

1.9 JTD 8v, 1.9 JTD 16v

Removing

1. Fit the flywheel lock.

2. With the centering tool (2a) fitted, undo the bolts (2b) and remove the clutch drip tray.

- Remove the clutch plate.

Refitting

1. Place the clutch plate and the clutch tray (1a) in their housing using the tool (1b) for centering.

2. Tighten the new bolts securing the clutch tray to the recommended torque.

- Remove the clutch plate and drip tray centering tool.

3. Remove the flywheel lock.