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Fiat Ducato Factory Service Manual (2002-2006)13 · Brakes
13 · Brakes

Rear brake discs r r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Disc brakes › Rear brake discs r r
BrakesRear brake discs r r

REAR BRAKE DISCS R R

Operation 3310B50 · REAR DISC BRAKES

Removing

- Remove the rear wheel.

1. Release the protective boot.

2. Undo the brake caliper fixing bolts.

REAR BRAKE DISCS R R

The bolts fixing the brake caliper are self-locking and should always be replaced each time they are undone or loosened.

1. Remove the brake caliper (1a) from the work area taking care not to damage the oil pip (1b).

REAR BRAKE DISCS R R

1. If necessary, remove the brake pads (1), then unto the bolts (1b) and remove the brake back plate (1c).

The bolts fixing the brake back plate are self-locking and should always be replaced each time they are undone or loosened.

REAR BRAKE DISCS R R

1. Undo the bolts.

2. Remove the brake disc.

REAR BRAKE DISCS R R

1. The minimum permitted thickness for the brake disc after wear is given below; if the figure is below this, the disc should be replaced.

- If there is deterioration or deep grooves, the surfaces of the brake disc can be skimmed using a grinding machine. when the operation is completed the thickness of the brake disc should not be less than the one given below.

- Disc with outer diameter of 280 mm or 300 mm and thickness of 16 mm.

SubjectValue
Rear brake discsmm
Nominal thickness16.2 ÷ 15.9
SubjectValue
Rear brake discsmm
Minimum thickness after grinding14.55
SubjectValue
Rear brake discsmm
Minimum permitted thickness after wear14.2
REAR BRAKE DISCS R R

Refitting

- Clean the hub flange where the disc is fitted.

1. Place the brake disc in position.

2. Tighten the fixing bolts to the recommended torque.

Value - daNmFasteningComponentØ
1.1 - 2.0BoltFRONT BRAKE DISCSM8
REAR BRAKE DISCS R R

1. Check the brake disc non alignment in relation to the rotation axis, this figure should be measured about 2 mm from the outer edge of the disc.

SubjectValue
Rear brake discsmm
Brake disc non alignment< 0.15
REAR BRAKE DISCS R R

- If removed, position the brake back plate and tighten the new bolts.

Value - daNmFasteningComponentØ
17 -25 daNmBoltREAR BRAKE CALIPER BRACKETM14x1.5

- Place the brake caliper and brake pads in position.

- Tighten the new brake caliper fixing bolts.

- Fit the protective boots.

- Refit the wheel.

- Remove the vehicle from the lift.

brake several times to allow the unit to bed in.

- Check that the brakes are working.

Parts & tools for this job For 2002 Fiat Ducato

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