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Fiat Ducato Factory Service Manual (2002-2006)13 · Brakes
13 · Brakes

Front brake caliper one r r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Disc brakes › Front brake caliper one r r
BrakesFront brake caliper one r r

FRONT BRAKE CALIPER ONE R R

Operation 3310A30 · FRONT DISC BRAKES

Removing

- Remove the front wheel.

1. Undo the brake pipe connectors.

2. Release the flexible brake pipe retaining springs.

3. Release the flexible pipes from the support housings.

FRONT BRAKE CALIPER ONE R R

1. Cut the bands (1) securing the electrical wiring.

2. Disconnect the electrical connection for the brake pad wear sensor.

DescriptionConnector
2Left brake pad wear sensor (switch)K020

3. Disconnect the bands for the pipes from the support.

4. Undo the bolts fixing the brake caliper.

The bolts fixing the brake caliper are self-locking and should therefore always be replaced each time they are undone or loosened.

5. If necessary, undo the connectors and keep the flexible brake pipes.

FRONT BRAKE CALIPER ONE R R

1. If necessary, remove the brake pads (1a), then undo the bolts (1b) and remove the brake back plate (1c).

The bolts fixing the brake back plate are self-locking and should therefore always be replaced each time they are undone or loosened.

FRONT BRAKE CALIPER ONE R R

Refitting

- If it has been removed, position the brake back plate and tighten the new bolts.

Value - daNmFasteningComponentØ
19 - 28 daNmBoltFRONT BRAKE CALIPER BRACKETM16x1.5

- If they have been removed, tighten the flexible pipes to the brake caliper.

Value - daNmFasteningComponentØ
1.2 -2.2 daNmNutBRAKING SYSTEM PIPE CONNECTORSM10x1

- Place the brake caliper in position.

- Tighten the new bolts fixing the brake caliper.

- Connect the electrical connection for the brake pad wear sensor.

DescriptionConnector
Left brake pad wear sensor (switch)K020

- Fit the flexible pipes in the support housings.

- Fit the flexible brake pipe retaining springs.

- Tighten the brake pipe connectors.

Value - daNmFasteningComponentØ
1.2 -2.2 daNmNutBRAKING SYSTEM PIPE CONNECTORSM10x1

- Position the electrical wiring and secure it using the bands.

Op. 0010T65 HYDRAULIC BRAKE SYSTEM BLEED AIR

- Refit the wheel.

- Check that the brakes are working.

Parts & tools for this job For 2002 Fiat Ducato

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