Workshop Manuals Factory service & repair Fiat
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Fiat Ducato Factory Service Manual (2002-2006)08 · Engine
08 · Engine

Cng cylinder unit - r r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Methane gas cannister and tubes › Cng cylinder unit - r r
EngineCng cylinder unit - r r

CNG CYLINDER UNIT - R R

Operation 1042A16 · METHANE GAS CANNISTER AND TUBES FOR RE-CHARGING

2.0 16V

Removing

Position the vehicle on the lift.

Op. 1042E60 CNG CYLINDER UNIT PROTECTION SEAL - R R

Proceed with draining the high pressure circuit following the instructions in the specific operation:

Op. 1042A02 METHANE SYSTEM SAFETY SET UP

Op. 1042A50 PIPE (1) CONNECTING CNG RECHARGING SYSTEM SOLENOIDS - R R

[All]

Position a hydraulic device underneath the exhaust pipe to support it.

1. Undo the bolts (1a) fixing the exhaust silencer (1b) and secure the exhaust pipe.

Remove the hydraulic support positioned previously.

CNG CYLINDER UNIT - R R

1. Fit the tool (1a) for supporting the canisters using the tool (1b) as illustrated in the diagram.

DescriptionCodeFunction
1aSupport1.870.732.000CNG canister removal
DescriptionCodeFunction
1bSupport1.870.862.000CNG canister support tool fastening base

Position the tools on a hydraulic lift and position it under the canisters.

2. Undo the spacers (2a) and the fixing nuts (2b).

3. Lower the hydraulic lift and remove the CNG canisters (3a) complete with mounting brackets (3b).

Remove the canisters from the support tool.

CNG CYLINDER UNIT - R R

Refitting

Position the canisters on the support tool.

Raise the hydraulic support and place the canisters complete with mounting brackets in the special housing.

Tighten the canister mounting bracket fixing nuts.

1. Tighten the fixing nuts (1a) and (1b) to torque and then the spacers securing the CNG canister brackets to the bodyshell.

Value daNmFasteningComponentØ
1a4NutCNG CYLINDER MOUNTM12
Value daNmFasteningComponentØ
1b8NutCNG CYLINDER MOUNTM12
CNG CYLINDER UNIT - R R

Remove the support tools from underneath the canisters.

DescriptionCodeFunction
Support1.870.732.000CNG canister removal
DescriptionCodeFunction
Support1.870.862.000CNG canister support tool fastening base

Raise the exhaust pipe and tighten the bolts fixing the brackets to the bodyshell to torque.

Value daNmFasteningComponentØ
2,6BoltsEXHAUST PIPE MOUNTS/FASTENERSM8

Op. 1042A50 PIPE (1) CONNECTING CNG RECHARGING SYSTEM SOLENOIDS - R R

[All]

Op. 1042E60 CNG CYLINDER UNIT PROTECTION SEAL - R R

Move the CNG cut-off solenoids to open position by hand and check system is efficient.

Remove the vehicle from the lift.

Parts & tools for this job For 2002 Fiat Ducato

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