Cng cylinder unit - r r
- Make
- Fiat
- Model
- Ducato Factory Service Manual
- Year
- 2002–2006
- Section
- Methane gas cannister and tubes › Cng cylinder unit - r r
CNG CYLINDER UNIT - R R
Removing
Position the vehicle on the lift.
Op. 1042E60 CNG CYLINDER UNIT PROTECTION SEAL - R R
Proceed with draining the high pressure circuit following the instructions in the specific operation:
Op. 1042A02 METHANE SYSTEM SAFETY SET UP
Op. 1042A50 PIPE (1) CONNECTING CNG RECHARGING SYSTEM SOLENOIDS - R R
[All]
Position a hydraulic device underneath the exhaust pipe to support it.
1. Undo the bolts (1a) fixing the exhaust silencer (1b) and secure the exhaust pipe.
Remove the hydraulic support positioned previously.
1. Fit the tool (1a) for supporting the canisters using the tool (1b) as illustrated in the diagram.
| Description | Code | Function | |
|---|---|---|---|
| 1a | Support | 1.870.732.000 | CNG canister removal |
| Description | Code | Function | |
|---|---|---|---|
| 1b | Support | 1.870.862.000 | CNG canister support tool fastening base |
Position the tools on a hydraulic lift and position it under the canisters.
2. Undo the spacers (2a) and the fixing nuts (2b).
3. Lower the hydraulic lift and remove the CNG canisters (3a) complete with mounting brackets (3b).
Remove the canisters from the support tool.
Refitting
Position the canisters on the support tool.
Raise the hydraulic support and place the canisters complete with mounting brackets in the special housing.
Tighten the canister mounting bracket fixing nuts.
1. Tighten the fixing nuts (1a) and (1b) to torque and then the spacers securing the CNG canister brackets to the bodyshell.
| Value daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1a | 4 | Nut | CNG CYLINDER MOUNT | M12 |
| Value daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 1b | 8 | Nut | CNG CYLINDER MOUNT | M12 |
Remove the support tools from underneath the canisters.
| Description | Code | Function | |
|---|---|---|---|
| Support | 1.870.732.000 | CNG canister removal |
| Description | Code | Function | |
|---|---|---|---|
| Support | 1.870.862.000 | CNG canister support tool fastening base |
Raise the exhaust pipe and tighten the bolts fixing the brackets to the bodyshell to torque.
| Value daNm | Fastening | Component | Ø | |
|---|---|---|---|---|
| 2,6 | Bolts | EXHAUST PIPE MOUNTS/FASTENERS | M8 |
Op. 1042A50 PIPE (1) CONNECTING CNG RECHARGING SYSTEM SOLENOIDS - R R
[All]
Op. 1042E60 CNG CYLINDER UNIT PROTECTION SEAL - R R
Move the CNG cut-off solenoids to open position by hand and check system is efficient.
Remove the vehicle from the lift.
Parts & tools for this job For 2002 Fiat Ducato
- PARTEngine gasket setSearch: Fiat Ducato 2002 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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