Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Transmission (4x4)12 Axles and driveshafts13 Brakes14 Steering15 Suspension and wheels16 Heating, air conditioning and auxiliary units17 Electrical equipment18 Body fittings19 Body panels and frame20 Wiring diagrams and electrical functions21 Wiring harnesses22 Connectors and pin-outs23 Fault diagnosis24 Special tools
Fiat Ducato Factory Service Manual (2002-2006)14 · Steering
14 · Steering & suspension

Power steering pump r r

Make
Fiat
Model
Ducato Factory Service Manual
Year
2002–2006
Section
Power steering › Power steering pump r r
SteeringPower steering pump r r

POWER STEERING PUMP R R

Operation 4130B20 · POWER STEERING HYDRAULIC SYTEM

2.0 JTD 8V

Removing

- Position the vehicle on the lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092G10 SINGLE ENGINE BELT R R

1. Undo the connector, break the band and disconnect the fluid pipes from the power assisted steering pump.

2. Undo the fixing bolts.

3. Remove the power assisted steering pump complete with pulley.

POWER STEERING PUMP R R

Refitting

- Fit the power assisted steering pump tightening the fixing bolts to torque.

- Connect the two pipes to the power assisted steering pump.

Op. 1092G10 SINGLE ENGINE BELT R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE

Op. 7055B54 UNDER-ENGINE GUARD - R R

- Remove the vehicle from the lift.

2.3 JTD 16V

Removing

- Position the vehicle on the lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

Op. 5530A10 ALTERNATOR - R+R

1. Disconnect the oil pipe from the power steering pump and drain the power steering system into a suitable container.

- Reconnect the power steering fluid pipe.

POWER STEERING PUMP R R

1. Undo the fixing nuts (1a) and separate the ridid middle section of the exhaust pipe from the turbocharger hose flange (1b).

2. Undo the bolts fixing the rear flange (2a) and remove the rigid middle section (2b) of the exhaust pipe.

POWER STEERING PUMP R R

1. Undo the connector (1a), break the band (1b) and disconnect the fluid pipes from the power assisted steering pump.

POWER STEERING PUMP R R

1. Undo the fixing bolt.

2. Remove the auxiliary drivebelt mobile tensioner.

POWER STEERING PUMP R R

1. Undo the fixing bolts (1a) and remove the power assisted steering pump complete with support and pulley (1b).

POWER STEERING PUMP R R

Refitting

- Fit the power assisted steering pump complete with support and pulley and tighten the fixing bolts to torque.

Value - daNmFasteningComponentØ
2,5BoltPOWER STEERING PUMPM8

- Fit the auxiliary drivebelt mobile tensioner.

- Tighten the mobile tensioner retaining bollt to torque.

Value - daNmFasteningComponentØ
2.5BoltALT./AUXILIARY DRIVEBELT MOBILE VARIOUSM8

- Connect the two fluid pipes to the power assisted steering pump.

- Fit the exhaust pipe attachment to the engine.

- Tighten the bolts fixing the flange to the rear exhaust silencer.

Value - daNmFasteningComponentØ
2,6BoltsREAR SILENCER EXHAUSTM8

- Tighten the nuts fixing the exhaust pipe to the turbocharger to torque.

Value - daNmFasteningComponentØ
2.6NutsEXHAUST PIPE TO ENGINEM8

Op. 5530A10 ALTERNATOR - R+R

Op. 1092B72 POWER STEERING PUMP DRIVE BELT - ALTERNATOR - R&R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE

2.8 JTD 8V

Removing

- Position the vehicle on the lift.

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R

Op. 1092B51 ALTERNATO/WATER PUMP DRIVE BELT - R+R FOR VERSIONS WITH AIR CONDITIONER

1. Break the band (1a) and disconnect the fluid pipe (1b) from the power assisted steering pump.

2. Undo the connector (2a) and disconnect the fluid pipe (2b) from the pump.

3. Undo the fixing nuts.

4. Remove the power assisted steering pump complete with pulley.

POWER STEERING PUMP R R

Refitting

- Fit the power assisted steering pump tightening the nuts bolts to torque.

- Connect the two pipes to the power assisted steering pump.

Op. 1092B51 ALTERNATO/WATER PUMP DRIVE BELT - R+R FOR VERSIONS WITH AIR CONDITIONER

Op. 1092D10 AIR CONDITIONER COMPRESSOR DRIVE BELT - R + R

Op. 4450B04 RIGHT FRONT WHEEL R R

Op. 7055B54 UNDER-ENGINE GUARD - R R

Op. 0010T70 POWER ASSISTED STEERING FLUID - REPLACE

- Remove the vehicle from the lift.

Parts & tools for this job For 2002 Fiat Ducato

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