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Fiat Grande Punto Factory Service Manual (2005-2012)16 · Electrical equipment
16 · Electrical

Alternator - r+r

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Current generation › Alternator - r+r
Electrical equipmentAlternator - r+r

ALTERNATOR - R+R

Operation 5530A10 · ALTERNATOR AND COMPONENTS

1.2 8v, 1.4 8v

Removing

Op. 1092B60 ALTERNATOR DRIVE BELT - R + R

1. Release and open the cover for the alternator electrical connections.

2. Disconnect the electrical connections (2a) and (2b) for the alternator.

DescriptionComponent
ALTERNATORSee A010 ALTERNATOR

3. Undo the nut with the alternator bolt.

4. Undo the alternator fixing bolts.

5. Remove the alternator.

ALTERNATOR - R+R

Refitting

- Check that the alternator is not damaged.

- Position the alternator.

- Do up the alternator retaining bolts without tightening.

- Screw in the nut with the alternator bolt without tightening it.

- Connect the electrical connections for the alternator and tighten the nuts.

ComponentFasteningdiaValue (daNm)Validity
Alternator recharging leadNutM80.7 ÷ 1.1
ComponentFasteningdiaValue (daNm)Validity
Warning light supply lead at alternatorNutM50.3 ÷ 0.5

- Close the cover for the electrical connections.

- Refit the alternator belt and adjust the correct tension.

Op. 1092B60 ALTERNATOR DRIVE BELT - R + R

1.3 Multijet

Removing

- Position the vehicle on the lift.

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

1. Undo the bolt.

2. Release the collar.

3. Release the diesel filter and move it without disconnecting the pipes and the electrical connection.

ALTERNATOR - R+R

1. Undo the nuts (1a) and disconnect the electrical connections (1b) from the alternator.

DescriptionComponent
ALTERNATORSee A010 ALTERNATOR
ALTERNATOR - R+R

1. Undo bolts (1a) and remove alternator (1b).

ALTERNATOR - R+R

Refitting

- Check that the alternator is not damaged.

1. Position alternator (1a) and tighten bolts (1b).

ComponentFasteningdiaValue (daNm)Validity
AlternatorBoltM8x1.25x852.0 ÷ 2.21.3 Multijet
ALTERNATOR - R+R

- Connect the electrical connections for the alternator and tighten the nuts.

ComponentFasteningdiaValue (daNm)Validity
Alternator recharging leadNutM80.7 ÷ 1.1
ComponentFasteningdiaValue (daNm)Validity
Warning light supply lead at alternatorNutM50.3 ÷ 0.5

- Reposition the diesel filter and secure the collar using the bolt.

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 1048A10 AIR FILTER ASSEMBLY - R.R.

1.9 Multijet

Removing

- Position the vehicle on the lift.

Op. 1016A10 SOUND-PROOFING COVER - R.R

- Raise the vehicle.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 1092G10 SINGLE ENGINE BELT - R.R

1. Undo the lower bolt (1a) fixing the alternator (1b).

ALTERNATOR - R+R

- Lower the vehicle.

1. Undo uppper bolt (1a) fixing the alternator (1b).

2. Loosen bolt (2a) securing anchorage bracket (2b).

3. Turn the bracket and release the alternator.

ALTERNATOR - R+R

- Raise the vehicle.

1. Undo nuts (1a) and (1b).

2. Disconnect the electrical connections (2a) and (2b) for the alternator.

DescriptionComponent
ALTERNATORSee A010 ALTERNATOR
ALTERNATOR - R+R

1. Undo nuts (1a) and disconnect the exhaust pipe flange (1b).

2. Unscrew bolt (2a) of the power unit rear mount (2b).

3. Push the power unit forward.

4. Recover the alternator.

ALTERNATOR - R+R

Refitting

- Check that the alternator is not damaged.

- Position the alternator.

- Connect the electrical connections for the alternator and tighten the nuts.

ComponentFasteningdiaValue (daNm)Validity
Alternator recharging leadNutM80.7 ÷ 1.1
ComponentFasteningdiaValue (daNm)Validity
Warning light supply lead at alternatorNutM50.3 ÷ 0.5

1. Tighten bolt (1a) of the power unit rear mount (1b).

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, differential support sideBoltM129.5 ÷ 10.5

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet 90 CV 6 speed

1.9 Multijet

2. Undo nuts (2a) and disconnect the exhaust pipe flange (2b).

ComponentFasteningdiaValue (daNm)Validity
Intermediate exhaust pipe with flexible section to catalyzerNutM82.2 ÷ 2.61.9 Multijet
ALTERNATOR - R+R

- Fit the lower alternator bolt in position without tightening.

- Lower the vehicle.

1. Fit the alternator with the upper anchorage bracket.

2. Tighten the bolt of anchorage bracket (2a) and alternator retaining bolt (2b).

ComponentFasteningdiaValue (daNm)Validity
Reaction bracket for alternatorBoltM12x1.75x306.3 ÷ 7.71.9 Multijet
ComponentFasteningdiaValue (daNm)Validity
Alternator to reaction bracketBoltM12x1.75x906.3 ÷ 7.71.9 Multijet
ALTERNATOR - R+R

- Raise the vehicle.

1. Tighten the lower bolt (1a) fixing the alternator (1b).

ComponentFasteningdiaValue (daNm)Validity
Alternator to mountingBoltM12x1.75x406.3 ÷ 7.71.9 Multijet
ALTERNATOR - R+R

Op. 1092G10 SINGLE ENGINE BELT - R.R

Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.

Op. 4450B04 RIGHT FRONT WHEEL - R.R

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Parts & tools for this job For 2005 Fiat Grande Punto

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