STARTER MOTOR - R+R

Operation 5520B10 · STARTER MOTOR AND COMPONENTS

1.2 8v, 1.4 8v, 1.4 16v

Removing

- Position the vehicle on a lift.

- Open the bonnet.

1. Working from the left side of the engine, unscrew the upper starter motor bolt.

- Raise the vehicle.

1. Open the protective cover for the starter motor electrical connections.

2. Undo the nut.

3. Disconnect the electrical connections (3a, 3b) from the starter motor.

4. Unscrew the lower starter motor bolt.

5. Remove the starter motor.

Refitting

- Check that the starter motor is not damaged.

1. Place the starter motor in position.

2. Screw in the lower starter motor bolt and tighten to the recommended torque.

3. Connect the electrical connections for the starter motor, tighten the nut and close the protective cover.

- Lower the vehicle.

- Screw in the upper starter motor bolt.

- Close the bonnet.

- Remove the vehicle from the lift.

1.9 Multijet

Removing

- Position the vehicle on a lift.

- Open the bonnet.

Op. 1016A10 SOUND-PROOFING COVER - R.R

Op. 5530B10 BATTERY - R+R

1. Undo the nuts (1a) and release the upper bracket (1b) for the starter motor (1c).

2. Undo the upper bolts securing the starter motor.

- Raise the vehicle.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

3. Open the protective cover, undo the nuts and disconnect the electrical connections (3a and 3b) for the starter motor.

1. Unscrew the lower starter motor bolt.

2. Remove the starter motor.

Refitting

- Check that the starter motor is not damaged.

1. Place the starter motor in position.

2. Screw in the lower starter motor bolt and tighten to the recommended torque.

1. Connect the electrical connections 1a) and (1b) for the starter motor, tighten the nuts and (1c) and (1d) and reclose the protective cover.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Raise the vehicle.

2. Tighten the upper bolts (2a) retaining the starter motor, securing bracket (2b).

3. Position the bracket (3a) and secure it using the nuts.

Op. 5530B10 BATTERY - R+R

Op. 1016A10 SOUND-PROOFING COVER - R.R

- Close the bonnet.

- Remove the vehicle from the lift.

1.3 Multijet

Removing

- Position the vehicle on a lift.

- Open the bonnet.

Op. 5530B10 BATTERY - R+R

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

-Disconnect the vacuum pipe from the brake servo.

- Disconnect the bowden cables from the gearbox linkage.

1. Use a screwdriver of appropriate length to unscrew the upper starter motor bolt (1a) through opening (b).

- Raise the vehicle.

Op. 1060G70 VACUUM RESEVOIR - R.R

1. Undo both bolts (1a), unscrew nut (1b) and recover bracket (1c).

2. Open the protective cover for the starter motor electrical connections.

3. Undo the nut.

4. Disconnect the electrical connections from the starter motor.

5. Unscrew the lower starter motor bolt.

6. Remove the starter motor.

Refitting

- Check that the starter motor is not damaged.

- Place the starter motor in position.

1. Screw in the lower starter motor bolt and tighten to the recommended torque.

2. Connect the electrical connections (2a) for the starter motor, tighten the nut (2b) and reclose the protective cover (2c).

- Position the crossmember and secure it using the bolts and the nut.

Op. 1060G70 VACUUM RESEVOIR - R.R

- Lower the vehicle.

1. Tighten the upper starter motor bolt (1a) through opening (1b).

- Connect the bowden cables to the gearbox linkage.

- Connect the vacuum pipe to the brake servo.

Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R

Op. 5530B10 BATTERY - R+R

- Close the bonnet.

- Remove the vehicle from the lift.