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Fiat Grande Punto Factory Service Manual (2005-2012)08 · Engine
08 · Engine

Gearbox lower reaction rod -r.r.

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
Power unit supports › Gearbox lower reaction rod -r.r.
EngineGearbox lower reaction rod -r.r.

GEARBOX LOWER REACTION ROD -R.R.

Operation 1008C32 · POWER UNIT REACTION ELEMENTS

1.9 Multijet

Removing

- Position the vehicle on a lift.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

1. Undo bolts (1a), (1b) and remove the lower reaction link (1c).

GEARBOX LOWER REACTION ROD -R.R.

Refitting

- Refit the lower reaction link, tighten the new bolts to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, suspension crossmember sideBolt (to be replaced)M125.7 ÷ 6.3 + 45°1.9 Multijet
ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, differential support sideBoltM129.5 ÷ 10.5

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet 90 CV 6 speed

1.9 Multijet

Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.

- Remove the vehicle from the lift.

1.2 8v, 1.4 8v, 1.4 16v

Removing

- Position the vehicle on a lift.

1. Unscrew bolt (1a), nuts (1b) and disconnect exhaust pipe (1c) from the catalytic converter.

GEARBOX LOWER REACTION ROD -R.R.

1. Undo bolts (1a), (1b) and remove the lower reaction link (1c).

GEARBOX LOWER REACTION ROD -R.R.

Refitting

- Refit the lower reaction link, tighten the bolts to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, differential support sideBoltM129.5 ÷ 10.5

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet 90 CV 6 speed

1.9 Multijet

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, suspension crossmember sideBoltM125.7 ÷ 6.3 + 45°

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

- Connect the exhaust pipe to the catalytic converter and secure by tightening the nuts and bolt to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Flange connecting catalyzer to exhaust pipeNutM82.5

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

ComponentFasteningdiaValue (daNm)Validity
Exhaust pipe to mounting bracket collarBoltM82.2 ÷ 2.7

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

- Remove the vehicle from the lift.

1.3 Multijet · 75 CV

Removing

1. Undo the nuts (1a), bolt (1b), and disconnect the exhaust pipe (1c) from the catalytic converter.

GEARBOX LOWER REACTION ROD -R.R.

- Disconnect the exhaust pipe from the front and intermediate flexible pads and secure to one side.

1. Undo the bolt securing the lower reaction rod to the suspension crossmember.

2. Undo the bolt (2a) and remove the lower reaction rod support (2b).

GEARBOX LOWER REACTION ROD -R.R.

Refitting

- Refit the lower reaction link in its seat and tighten the bolt to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, differential support sideBoltM129.5 ÷ 10.5

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Tighten the bolt securing the lower reaction rod to the suspension crossmember.

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, suspension crossmember sideBoltM125.7 ÷ 6.3 + 45°

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

- Connect the exhaust pipe to the front and intermediate flexible pads.

- Connect the exhaust pipe to the catalytic converter and tighten the nuts and bolt to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Exhaust pipe to catalyzerNut1.3 Multijet
ComponentFasteningdiaValue (daNm)Validity
Exhaust pipe to mounting bracket collarBoltM82.2 ÷ 2.7

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

1.3 Multijet · 6 Speed, 90 CV

Removing

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

1. Undo the nuts (1a) and bolt (1b) and disconnect the exhaust pipe (1c) from the catalytic converter.

GEARBOX LOWER REACTION ROD -R.R.

- Disconnect the exhaust pipe from the front and intermediate flexible blocks and secure to one side.

1. Undo the bolt securing the lower reaction rod to the suspension crossmember.

2. Undo the nuts (2a) and remove the lower reaction rod (2b).

GEARBOX LOWER REACTION ROD -R.R.

Refitting

- Refit the lower reaction link and secure by tightening the bolts to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, differential support sideBoltM129.5 ÷ 10.5

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet 90 CV 6 speed

1.9 Multijet

- Tighten the bolt securing the lower reaction rod to the suspension crossmember to the specified torque

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, suspension crossmember sideBoltM125.7 ÷ 6.3 + 45°

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

- Connect the exhaust pipe to the front and intermediate flexible blocks.

- Connect the exhaust pipe to the catalytic converter and tighten the nuts and bolt to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Exhaust pipe to catalyzerNut1.3 Multijet
ComponentFasteningdiaValue (daNm)Validity
Exhaust pipe to mounting bracket collarBoltM82.2 ÷ 2.7

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

Op. 4410D17 REINFORCEMENT FOR FRONT SUSPENSION CROSSMEMBER - R.R.

1.3 Multijet · 5 Speed, 90 CV

Removing

1. Undo the nuts (1a), bolt (1b), and disconnect the exhaust pipe (1c) from the catalytic converter.

GEARBOX LOWER REACTION ROD -R.R.

- Disconnect the exhaust pipe from the front and intermediate flexible pads and secure to one side.

1. Undo the bolt securing the lower reaction rod to the suspension crossmember.

2. Undo the bolt (2a) and remove the lower reaction rod support (2b).

GEARBOX LOWER REACTION ROD -R.R.

Refitting

- Refit the lower reaction link in its seat and tighten the bolt to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, differential support sideBoltM129.5 ÷ 10.5

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Tighten the bolt securing the lower reaction rod to the suspension crossmember.

ComponentFasteningdiaValue (daNm)Validity
Gearbox lower reaction rod, suspension crossmember sideBoltM125.7 ÷ 6.3 + 45°

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

- Connect the exhaust pipe to the front and intermediate flexible pads.

- Connect the exhaust pipe to the catalytic converter and tighten the nuts and bolt to the specified torque.

ComponentFasteningdiaValue (daNm)Validity
Exhaust pipe to catalyzerNut1.3 Multijet
ComponentFasteningdiaValue (daNm)Validity
Exhaust pipe to mounting bracket collarBoltM82.2 ÷ 2.7

1.2 8v

1.4 8v

1.4 16v

1.3 Multijet

Parts & tools for this job For 2005 Fiat Grande Punto

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