First of all check whether the problem is accompanied by poor braking action

Visually check the level of the brake fluid in the reservoir

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

1. Poor braking action detected

2. Insufficient brake fluid level

1. Proceed as instructed

See table F001 POOR BRAKING ACTION

2. Restore the correct level and carry out a road test.

Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY

If the fault persists, move on to Step 1

For 1.9 JTD;

Check visually for fluid leaks from the reservoir and pipes

Replace the tank

Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE

1.2 8v, 1.4 8v, 1.3 JTD;

Check visually for fluid leaks from the reservoir and pipes

Replace the tank

Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE

For 1.9 JTD;

Visually check for fluid leaks from the brake pump and fittings

1. Leaks from pump/ABS control unit area fittings

2. Leaks from pump

1. Tighten the connectors or replace the damaged parts

2. Replace the brake servo assembly

For 1.9 JTD;

Visually check for leaks from hoses

1. Leaks from fittings or deterioration of hose to front brakes

2. Leaks from fittings or deterioration of hose to rear brakes

1. Tighten the fittings or replace the pipe

Op. 3340B10 HOSE TO L/H OR R/H FRONT BRAKES (ONE) - R+R

2. Tighten the fittings or replace the pipe

Op. 3340B30 HOSE TO L/H OR R/H REAR BRAKES (ONE) - R+R

For 1.9 JTD;

Visually check for leaks from rigid underbody pipes

For 1.2 8v, 1.4 8v, 1.3 JTD;

Position the vehicle on a two column lift and raise it.

Check that the oil leak is not from the connection

For 1.2 8v, 1.4 8v, 1.3 JTD;

Check that the oil leak is not from the Bundy pipe coupling

For 1.2 8v, 1.4 8v, 1.3 JTD;

After removing the pipe from the cylinder, check visually whether one or more of the following conditions are not compliant:

- end of Bundy pipe deformed;

- scoring;

- breaks

1. End of Bundy pipe coupling deformed

2. Scoring

3. Breaks

1. Replace Bundy pipe coupling

2. Replace Bundy pipe coupling

3. Replace Bundy pipe coupling

For 1.2 8v, 1.4 8v, 1.3 JTD;

Check visually for non-compliance of the sealing cone and/or thread

Replacing the cylinder

Op. 3320B20 REAR BRAKE SHOE CYLINDER (ONE) LEFT OR RIGHT - REPLACE.

For 1.2 8v, 1.4 8v, 1.3 JTD;

Remove the drum and check for oil:

- on the plate or other component;

- whether the cylinder gaiters are wet

1. Presence of oil on the plate or on another component

2. Presence of oil on the cylinder gaiters

1. Replacing the cylinder

Op. 3320B20 REAR BRAKE SHOE CYLINDER (ONE) LEFT OR RIGHT - REPLACE.

2. Clean and wash the parts and press the brake pedal to detect the source of the leak, apply a containment ring to the shoes to prevent the pistons from scuffing