Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Grande Punto Factory Service Manual (2005-2012)06 · Maintenance
06 · Maintenance

Change manual gearbox oil

Make
Fiat
Model
Grande Punto Factory Service Manual
Year
2005–2012
Section
New vehicles and maintenance › Change manual gearbox oil
MaintenanceChange manual gearbox oil

CHANGE MANUAL GEARBOX OIL

Operation 0010T40 · VEHICLE FLUIDS

1.3 Multijet · 75 CV

Changing the manual gearbox oil is not a planned maintenance operation and is only carried out during removing-refitting operations that involve draining the gearbox oil.

- Position the vehicle on a lift.

1. Undo the gearbox casing filler plug.

CHANGE MANUAL GEARBOX OIL

1. Undo the gearbox casing drain plug and collect the fluid in a suitable container.

Collect the transmission fluid in a suitable container.

Do not let the oil disperse into the environment as indiscriminate dispersion of this product causes pollution.

CHANGE MANUAL GEARBOX OIL

- Clean the drain plug and tighten it to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox oil drain plugM224.6

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Refill the gearbox with the specified fluid through the filler hole.

- Check that the level of the oil just touches the lower edge of the filler opening.

ComponentTypeDescriptionClassificationQty.Validity
MANUAL GEARBOX/DIFFERENTIALOil [kg]TUTELA CAR TECHNYXSAE 75W-85 - API GL4 PLUS1.8

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Clean the drain plug and tighten it to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox oil filler plugM222.0 ÷ 3.0

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Remove the vehicle from the lift.

1.2 8v, 1.4 8v, 1.4 16v

Changing the manual gearbox oil is not a planned maintenance operation and is only carried out during removing-refitting operations that involve draining the gearbox oil.

- Position the vehicle on a lift.

1. Undo the gearbox casing filler plug.

CHANGE MANUAL GEARBOX OIL

1. Undo the gearbox casing drain plug and collect the fluid in a suitable container.

Collect the transmission fluid in a suitable container.

Do not let the oil disperse into the environment as indiscriminate dispersion of this product causes pollution.

CHANGE MANUAL GEARBOX OIL

- Clean the drain plug and tighten it to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox oil drain plugM161.6 ÷ 2.0

1.2 8v

1.4 8v

1.4 16v

- Refill the gearbox with the specified fluid through the filler hole.

ComponentTypeDescriptionClassificationQty.Validity
MANUAL GEARBOX/DIFFERENTIALOil [kg]TUTELA CAR TECHNYXSAE 75W-85 - API GL4 PLUS1.5

1.2 8v

1.4 8v

ComponentTypeDescriptionClassificationQty.Validity
MANUAL GEARBOX/DIFFERENTIALOil [kg]TUTELA CAR TECHNYXSAE 75W-85 - API GL4 PLUS1.71.4 16v

- Check that the level of the oil just touches the lower edge of the filler opening.

- Clean the drain plug and tighten it to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox oil filler plugM222.3 ÷ 2.8

1.2 8v

1.4 8v

1.4 16v

- Remove the vehicle from the lift.

1.3 Multijet · 5 Speed, 90 CV

Changing the manual gearbox oil is not a planned maintenance operation and is only carried out during removing-refitting operations that involve draining the gearbox oil.

- Position the vehicle on a lift.

1. Undo the gearbox casing filler plug.

CHANGE MANUAL GEARBOX OIL

1. Undo the gearbox casing drain plug and collect the fluid in a suitable container.

Collect the transmission fluid in a suitable container.

Do not let the oil disperse into the environment as indiscriminate dispersion of this product causes pollution.

CHANGE MANUAL GEARBOX OIL

- Clean the drain plug and tighten it to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox oil drain plugM224.6

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Refill the gearbox with the specified fluid through the filler hole.

- Check that the level of the oil just touches the lower edge of the filler opening.

ComponentTypeDescriptionClassificationQty.Validity
MANUAL GEARBOX/DIFFERENTIALOil [kg]TUTELA CAR TECHNYXSAE 75W-85 - API GL4 PLUS1.8

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Clean the drain plug and tighten it to the recommended torque.

ComponentFasteningdiaValue (daNm)Validity
Gearbox oil filler plugM222.0 ÷ 3.0

1.3 Multijet 75 CV

1.3 Multijet 90 CV 5 speed

- Remove the vehicle from the lift.

1.3 Multijet · 6 Speed, 90 CV

Changing the gearbox oil is not a planned maintenance operation and is only carried out during removing-refitting operations that involve draining the gearbox oil.

Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY

1.9 Multijet

Changing the gearbox oil is not a planned maintenance operation and is only carried out during removing-refitting operations that involve draining the gearbox oil.

Op. 0010T41 MANUAL GEARBOX OIL CHECK LEVEL AND TOP UP IF NECESSARY

Parts & tools for this job For 2005 Fiat Grande Punto

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