Idea Factory Service Manual (2003-2012): Manufacturing data and tolerances

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1. 01General informationGeneral information: Sections
2. 02SpecificationsSpecifications: Sections
3. 03Manufacturing data and tolerancesManufacturing data and tolerances: Sections
   • 05 diagnostics › 0510 various controls – cooling system seal
   • 10 engine29 pages

     • 1004 engine and power unit – crankcase and components
     • 1012 engine crankcase – crank case
     • 1016 cylinder head/s – cylinder head
     • 1016 cylinder head/s – cylinder head extension
     • 1016 cylinder head/s – cylinder head gasket
     • 1016 cylinder head/s – valve (all)
     • 1016 cylinder head/s – valve guides
     • 1016 cylinder head/s – valve seats
     • 1016 cylinder head/s – valve springs
     • 1020 crankcase sump and covers – engine oil pump
     • 1024 crankshaft and flywheel – crankshaft
     • 1024 crankshaft and flywheel – main bearings
     • 1028 pistons and connecting rods – big end bearings
     • 1028 pistons and connecting rods – compression seals
     • 1028 pistons and connecting rods – connecting rod assembly
     • 1028 pistons and connecting rods – engine piston
     • 1028 pistons and connecting rods – gudgeon pin
     • 1028 pistons and connecting rods – oil scraper rings
     • 1028 pistons and connecting rods – piston set
     • 1028 pistons and connecting rods – small end bush
     • 1036 timing system – exhaust shaft
     • 1036 timing system – intake and exhaust camshaft
     • 1036 timing system – intake shaft
     • 1040 fuel tank and pipes – submerged fuel pump
     • 1080 exhaust emission control system – exhaust smokiness
     • 1084 engine lubrication system – oil pressure limiting valve
     • 1084 engine lubrication system – oil pressure w/l
     • 1084 engine lubrication system – oil pump gears
     • 1088 engine cooling – coolant reservoir mount
   • 33 braking system2 pages

     • 3310 disc brakes – front brake disc.
     • 3320 drum brakes – rear brake drum
   • 44 suspension and wheels6 pages

     • 4450 wheels and hubs – for rear wheel geometry
     • 4450 wheels and hubs – front wheel alignment
     • 4450 wheels and hubs – front wheel caster
     • 4450 wheels and hubs – front wheel tow-in
     • 4450 wheels and hubs – rear wheel camber
     • 4450 wheels and hubs – rear wheel tow-in
4. 04Tightening torquesTightening torques: Sections
5. 05Fluids and lubricantsFluids and lubricants: Sections
6. 06MaintenanceMaintenance: Sections
7. 07Diagnostic checksDiagnostic checks: Sections
8. 08EngineEngine: Sections
9. 09ClutchClutch: Sections
10. 10Gearbox and differentialGearbox and differential: Sections
11. 11Axles and driveshaftsAxles and driveshafts: Sections
12. 12BrakesBrakes: Sections
13. 13SteeringSteering: Sections
14. 14Suspension and wheelsSuspension and wheels: Sections
15. 15Heating, air conditioning and auxiliary unitsHeating, air conditioning and auxiliary units: Sections
16. 16Electrical equipmentElectrical equipment: Sections
17. 17Body fittingsBody fittings: Sections
18. 18Body panels and frameBody panels and frame: Sections
19. 19Wiring diagrams and electrical functionsWiring diagrams and electrical functions: Sections
20. 20Wiring harnessesWiring harnesses: Sections
21. 21Connectors and pin-outsConnectors and pin-outs: Sections
22. 22Fault diagnosisFault diagnosis: Sections
23. 23Special toolsSpecial tools: Sections