Idea Factory Service Manual (2003-2012): Gearbox and differential

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1. 01General informationGeneral information: Sections
2. 02SpecificationsSpecifications: Sections
3. 03Manufacturing data and tolerancesManufacturing data and tolerances: Sections
4. 04Tightening torquesTightening torques: Sections
5. 05Fluids and lubricantsFluids and lubricants: Sections
6. 06MaintenanceMaintenance: Sections
7. 07Diagnostic checksDiagnostic checks: Sections
8. 08EngineEngine: Sections
9. 09ClutchClutch: Sections
10. 10Gearbox and differentialGearbox and differential: Sections
    • General2 pages

      • Introduction - GEARBOX
      • Introduction - GEARBOX
    • Manual gearbox and differential19 pages

      • Introduction - MANUAL GEARBOX AND DIFFERENTIAL
      • Manual gearbox and differential - r + r
      • Manual gearbox/engine coupling bracket - r+r
      • Manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers and in
      • Manual gearbox (5 speed) with differential - dismantle and rebuild - wash and check parts - replace synchronisers, inner
      • 5th speed gears of manual gearbox with differential - r+r with gearbox removed
      • Gearbox rear cover - r + r.
      • Gear selection and engagement unit - r r
      • Differential inner case - r + r with manual gearbox removed - includes gearbox dismantle and rebuild
      • Differential inner case, removed - dismantle and rebuild, check planet and differential gears
      • Differential inner case bearings - replace with differential inner case removed
      • Milometer drive gear - r + r with inner differential case removed
      • L/h flange on differential - r + r with drive shaft removed
      • Left hand flange on differential - r+r
      • Right differential oil seal - r r with drive shaft removed
      • Rh differential shaft oil seal - r r with intermediate drive shaft removed
      • Rh differential shaft oil seal - r r
      • Differential l/h inner drive shaft - r + r
      • Differential right INNER DRIVESHAFT - R.R.
    • Manual gearbox external controls5 pages

      • Introduction - MANUAL GEARBOX EXTERNAL CONTROLS
      • Gearbox manual control support and lever - r + r for checking and replacement if necessary
      • Gear lever and mount - r r
      • Gear control lever - r r
      • Gear engagement cable - r r
11. 11Axles and driveshaftsAxles and driveshafts: Sections
12. 12BrakesBrakes: Sections
13. 13SteeringSteering: Sections
14. 14Suspension and wheelsSuspension and wheels: Sections
15. 15Heating, air conditioning and auxiliary unitsHeating, air conditioning and auxiliary units: Sections
16. 16Electrical equipmentElectrical equipment: Sections
17. 17Body fittingsBody fittings: Sections
18. 18Body panels and frameBody panels and frame: Sections
19. 19Wiring diagrams and electrical functionsWiring diagrams and electrical functions: Sections
20. 20Wiring harnessesWiring harnesses: Sections
21. 21Connectors and pin-outsConnectors and pin-outs: Sections
22. 22Fault diagnosisFault diagnosis: Sections
23. 23Special toolsSpecial tools: Sections