Preliminary procedures

REPLACING FRONT CROSS MEMBER (UPPER PART) (7090A 42)*

The component for which the replacement procedure is given below is highlighted in red in the diagram of the bodyshell at the side.

PRELIMINARY PROCEDURES

Establish the extent of the damage, check if the connected components have been distorted by checking the bodysell alignment figures given on page 149 onwards, using suitable methods (jigs, templates or gauges).

Carry out any straightening operations required to the bodysell before cutting the damaged part. After this operation check that the components not being replaced are in tact.

PRELIMINARY DISMANTLING

Remove the following mechanical components, parts of the bodywork and interior fittings, which could hinder the repair operations or be damaged during them:

• Front bumper
• Front light clusters
• Bonnet lid
• Radiator
• Front wings
• Wheel arch liner

SAFETY PRECAUTIONS AND REGULATIONS TO BE OBSERVED

Cover the dashboard and floor carpet with protective cloths.

Empty and remove the fuel tank.

Disconnect the negative battery lead.

Suitably protect the paintwork of the areas surrounding the repair area which have not been damaged (for example using adhesive tape).

F1 When carrying out the operations described below, adhere strictly to the safety procedures, wearing the correct protective clothing. Protective shoes, ear-muffs and gloves should be worn during the cutting operations, welding masks and gloves during the welding operations, and a protective mask and gloves during the painting operations.

F2 The hinged rear window hinge trim should be removed if the vehicle goes into a drying oven to prevent the component from being distorted or breaking.

(*) This number indicates the operation code in the Flat rate manual.