Preliminary procedures

REPLACING ROOF PANEL (7090A 58)*

The component for which the replacement procedure is given below is highlighted in red in the diagram of the bodyshell at the side.

PRELIMINARY PROCEDURES

Establish the extent of the damage, check if the connected components have been distorted by checking the bodyshell alignment figures given on page 149 onwards, using suitable methods (jigs, templates or gauges).

Carry out any straightening operations required to the bodyshell before cutting the part. After this operation check that the components not being replaced are in tact.

PRELIMINARY DISMANTLING

Remove the following moving parts of the bodywork and interior fittings, which could impede the repair operations or be damaged during them:

• roof exterior trims;
• rear tailgate;
• windscreen glass;
• front, centre and rear pillar covers;
• roof lining;
• front and rear seats.
• third fixed window (driver's side and passenger side);

SAFETY PRECAUTIONS AND REGULATIONS TO BE OBSERVED

Cover the dashboard and floor carpet with protective cloths.

Empty and remove the fuel tank.

Disconnect the negative battery lead.

Suitably protect the paintwork surrounding the repair area (for example using adhesive tape) so that it does not get damaged.

When carrying out the operations described below, adhere strictly to the safety procedures, wearing the correct protective clothing. Protective shoes, ear-muffs and gloves should be worn during the cutting operations, a welding mask and gloves during the welding operations, and a protective mask and gloves during the painting operations.

The rear hinged opening window hinge trim should always be removed if the vehicle goes in a drying oven to prevent the component from being distorted or damaged.

(*) This number indicates the operation code in the Flat rate manual.