Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Stilo Factory Service Manual (2001-2007)22 · Fault diagnosis
22 · Diagnostics

RUMOROSITA (battito) sospensioni ANTERIORI

Make
Fiat
Model
Stilo Factory Service Manual
Year
2001–2007
Section
Noisy / vibrations › RUMOROSITA (battito) sospensioni ANTERIORI
Fault diagnosisRUMOROSITA (battito) sospensioni ANTERIORI

RUMOROSITA (battito) sospensioni ANTERIORI

Whilst driving, especially on unmade roads, there is knocking coming from the front suspension.

This fault diagnosis can only be carried out after the See table S15 RUMOROSITA in condizioni di marcia. Carry out the latter first.

If the problem is only on one side, carry out the checks and any necessary operations on the appropriate side only

Results of the tests
0PRELIMINARY CHECKSAll OKProblems metOperation

Having carried out the road test during the See table S15 RUMOROSITA in condizioni di marcia, a knocking noise is heard coming from the front.

Continue depending on the circumstances in which the noise occurs

End of diagnosisThe noise disappears when the brake pedal is operatedCheck the clearance for the front brake calipers and lubricate the wheel bolt pins
The noise disappears when the brake pedal is operated

Replace the wheel bearing on the side that the problem occurs Op. 4450C32, positioning it with the magnetic race towards the vehicle exterior

Warning: This bearing is used by the ABS active sensors to calculate the wheel speed. It should NEVER come into contact with metal shavings because this could adversely affect the gap and prevent the sensor giving a correct reading

The noise disappears when the brake pedal is operatedContinue to Step 1
1CHECK FOR OIL LEAKSAll OKProblems metOperation

Raise the vehicle on a two collumn lift and check that there are no oil leaks from the shock absorber stem

Slight dampness of the stem is considered normal because there is evaporation that takes place during the operation of the shock absorber. If there is a consistent oil leak at the shock absorber stem, make sure that it is not coming from other parts of the vehicle that are lubricated

Continue to Step 2Leaks from other parts that are lubricatedSearch for the cause of the leak by following the appropriate diagnostic procedure
Leaks from the shock absorber stemReplace the shock absorber Op. 4410A10)
2INTERFERENCE CHECKAll OKProblems metOperation

Check that there are no signs of interference between the suspension elements or between the latter and the bodyshell.

In particular, check that there are no signs of wear at the suspension springs and that they do not suffer from abrasions

If the spring shows signs of abrasions, its mechanical properties could be adversely affected as a result of oxidation

Continue to Step 3Interference due to incorrect fittingEliminate the interference and restore the correct fastening If this is not possible, replace the defective components
Abrasions or non conformity of the springReplace the spring Op. 4410A12taking care to fit it correctly
3TRACK CONTROL ARM CHECKAll OKProblems metOperation

Check that there is no clearance between the track control rod ends and that the bush is intact

To do this it it necessary to remove the guard under the engine Op. 7055B54, then loosen the bolt connecting the track control arm to the front steering knuckle

Also check the condition of the suspension bushes

Continue to Step 4There is clearance or the boot or bushes are not intactReplace the track control arm Op. 4410B40
4TIGHTENING TORQUE CHECKAll OKProblems metOperation

Locate the area that is the possible source of the noise: top or bottom.

Starting from the area where the knocking was located, check See Test 4410A Verifiche corretti serraggi sospensioni anteriori

The tightening torques of the bolts fixing the:

  • Mountings
  • Bushes
  • Track control arms
  • Steering knuckles
  • Anti-roll bar
Continue to Step 5Tightenings not to torqueRestore the correct tightening
5SHOCK ABSORBER FASTENING CHECKSAll OKProblems metOperation
Check that there is no clearance between the shock absorber mounting bearing and the rubber mounting and that the bearing is fitted in the correct direction, by carrying out the See Test 4410AB Verifica tassello in gomma e cuscinetto su ammortizzatore anterioreContinue to Step 6There is clearance in the bearingReplace the bearing
The bearing is fitted in the wrong directionIf the bearing is not damaged, fit it correctly. If this is not the case, replace it.
6Continue as instructed by the testerAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsThe fault is due to another system (engine, clutch, differential). Search for the cause in one of these systems, following the appropriate diagnostic procedures

Parts & tools for this job For 2001 Fiat Stilo

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.