Mondeo 2007.5 (02.2007-) Workshop Manual
Mechanical Repairs
1 General Information
2 Chassis
3 Powertrain
303 Engine
303-00 Engine System - General Information
303-01A Engine - 1.6L Duratec-16V Ti-VCT (Sigma)
303-01B Engine - 2.0L Duratec-HE (MI4)
303-01C Engine - 2.3L Duratec-HE (MI4)
303-01D Engine - 2.5L Duratec (VI5)
303-01E Engine - 1.8L Duratorq-TDCi (Lynx) Diesel
303-01F Engine - 2.0L Duratorq-TDCi (DW) Diesel
Specifications
Description and Operation
Engine
Diagnosis and Testing
Engine
Removal and Installation
Intake Manifold
Crankshaft Front Seal
Valve Stem Seals
Camshafts
Camshaft Seal
Timing Belt
Exhaust Manifold
Oil Pan
Oil Pump
Crankshaft Rear Seal
Removal
Engine
Engine Accessories
Disassembly
Engine
Disassembly and Assembly of Subassemblies
Cylinder Head
Assembly
303-01G Engine - 2.2L Duratorq-TDCi (DW) Diesel
303-03A Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma)
303-03B Engine Cooling - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
303-03C Engine Cooling - 2.5L Duratec (VI5)
303-03D Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel
303-03E Engine Cooling - 2.0L Duratorq-TDCi (DW) Diesel
303-03F Engine Cooling - 2.2L Duratorq-TDCi (DW) Diesel
303-04A Fuel Charging and Controls - 1.6L Duratec-16V Ti-VCT (Sigma)
303-04B Fuel Charging and Controls - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
303-04C Fuel Charging and Controls - 2.5L Duratec (VI5)
303-04D Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
303-04E Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel
303-04F Fuel Charging and Controls - 2.2L Duratorq-TDCi (DW) Diesel
303-04G Fuel Charging and Controls - Turbocharger - 2.5L Duratec (VI5)
303-04H Fuel Charging and Controls - Turbocharger - 1.8L Duratorq-TDCi (Lynx) Diesel
303-04I Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi (DW) Diesel
303-04J Fuel Charging and Controls - Turbocharger - 2.2L Duratorq-TDCi (DW) Diesel
303-05A Accessory Drive - 1.6L Duratec-16V Ti-VCT (Sigma)
303-05B Accessory Drive - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
303-05C Accessory Drive - 2.5L Duratec (VI5)
303-05D Accessory Drive - 1.8L Duratorq-TDCi (Lynx) Diesel
303-05E Accessory Drive - 2.0L Duratorq-TDCi (DW) Diesel
303-05F Accessory Drive - 2.2L Duratorq-TDCi (DW) Diesel
303-06A Starting System - 1.6L Duratec-16V Ti-VCT (Sigma)
303-06B Starting System - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
303-06C Starting System - 2.5L Duratec (VI5)
303-06D Starting System - 1.8L Duratorq-TDCi (Lynx) Diesel
303-06E Starting System - 2.0L Duratorq-TDCi (DW) Diesel
303-07A Engine Ignition - 1.6L Duratec-16V Ti-VCT (Sigma)
303-06F Starting System - 2.2L Duratorq-TDCi (DW) Diesel
303-07B Engine Ignition - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
303-07C Engine Ignition - 2.5L Duratec (VI5)
303-07D Glow Plug System - 1.8L Duratorq-TDCi (Lynx) Diesel
303-07E Glow Plug System - 2.0L Duratorq-TDCi (DW) Diesel
303-07F Glow Plug System - 2.2L Duratorq-TDCi (DW) Diesel
303-08A Engine Emission Control - 1.6L Duratec-16V Ti-VCT (Sigma)
303-08B Engine Emission Control - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
303-08C Engine Emission Control - 2.5L Duratec (VI5)
303-08D Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel
303-08E Engine Emission Control - 2.0L Duratorq-TDCi (DW) Diesel
303-08F Engine Emission Control - 2.2L Duratorq-TDCi (DW) Diesel
303-12A Intake Air Distribution and Filtering - 1.6L Duratec-16V Ti-VCT (Sigma)
303-12B Intake Air Distribution and Filtering - 2.0L Duratec-HE (MI4)-2.3L Duratec-HE (MI4)
303-12C Intake Air Distribution and Filtering - 2.5L Duratec (VI5)
303-12D Intake Air Distribution and Filtering - 1.8L Duratorq-TDCi (Lynx) Diesel
303-12E Intake Air Distribution and Filtering - 2.0L Duratorq-TDCi (DW) Diesel
303-12F Intake Air Distribution and Filtering - 2.2L Duratorq-TDCi (DW) Diesel
303-12G Intake Air Distribution and Filtering
303-13 Evaporative Emissions
303-14A Electronic Engine Controls - 1.6L Duratec-16V Ti-VCT (Sigma)
303-14B Electronic Engine Controls - 2.0L Duratec-HE (MI4)
303-14C Electronic Engine Controls - 2.3L Duratec-HE (MI4)
303-14D Electronic Engine Controls - 2.5L Duratec (VI5)
303-14E Electronic Engine Controls - 1.8L Duratorq-TDCi (Lynx) Diesel
303-14F Electronic Engine Controls - 2.0L Duratorq-TDCi (DW) Diesel
303-14G Electronic Engine Controls - 2.2L Duratorq-TDCi (DW) Diesel
307 Automatic Transmission-Transaxle
308 Manual Transmission-Transaxle, Clutch and Transfer Case
309 Exhaust System
310 Fuel System
4 Electrical
5 Body and Paint
Body and Paint