Discovery II
CLUTCH - V8
33-2-14 REPAIRS
Master cylinder
$% 33.20.01
CAUTION: Brake fluid will damage paint finished
surfaces. If spilled, immediately remove fluid and
clean area with water.
Remove
1. Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2. Release spring clip securing clutch pedal
clevis pin and remove pin from push rod and
clutch pedal.
3. Position container to catch spillage. Disconnect
hydraulic pipe from clutch master cylinder.
CAUTION: Always fit plugs to open
connections to prevent contamination.
4. Release clip and remove connecting hose from
clutch master cylinder.
5. Remove 2 bolts securing clutch master
cylinder to pedal box and remove clutch master
cylinder.
Refit
1. Clean master cylinder and pedal box mating
faces.
2. Position clutch master cylinder to pedal box, fit
bolts and tighten to 25 Nm (18 lbf.ft).
3. Position clevis pin to push-rod and clutch pedal
and secure with spring clip.
4. Fit connecting hose to brake master cylinder
and tighten clip.
5. Position hydraulic pipe and tighten union to 18
Nm (13 lbf.ft).
6. Bleed clutch.
Clutch hydraulic system - bleed.
7. Remove stand(s) and lower vehicle.