300Tdi Discovery
REAR AXLE AND FINAL DRIVE
7
OVERHAUL
PINION PRELOAD SHIMS
PART No.
INCH
MM
FTC3869
.085
2.155
FTC3870
.084
2.130
FTC3871
.083
2.105
FTC3872
.082
2.080
FTC3873
.081
2.055
FTC3874
.080
2.030
FTC3875
.079
2.005
FTC3876
.078
1.980
FTC3877
.077
1.955
FTC3878
.076
1.930
FTC3879
.075
1.905
FTC3880
.074
1.880
FTC3881
.073
1.855
FTC3882
.072
1.830
FTC3883
.071
1.805
FTC3884
.070
1.780
FTC3885
.069
1.755
FTC3886
.068
1.730
FTC3887
.067
1.705
FTC3888
.066
1.680
FTC3889
.065
1.655
FTC3890
.064
1.630
FTC3891
.063
1.605
FTC3892
.062
1.580
FTC3893
.061
1.555
FTC3894
.060
1.530
FTC3895
.059
1.505
FTC3896
.058
1.480
Fitting Pinion Oil Seal
59. Coat outer diameter of seal with grease. Fit seal
lip side leading flush with end face of housing
using tool LRT-51-001.
Fit pinion drive flange - front axle differential
60. Lubricate seal lips with axle oil.
61. Fit spacer and pinion drive flange to differential.
62. Secure flange with washer and nylon nut.
Tighten to
130 Nm.
Fit pinion drive flange - rear axle differential
60. Lubricate seal lips with axle oil.
61. Fit pinion drive flange to differential and secure
with washer and nylon nut. Tighten to
130 Nm.
62. Coat centralizing peg with Loctite 601 or 638 and
fit over pinion retaining nut in drive flange.
