Sun roof assembly - 5 door

SUN ROOF ASSEMBLY - 5 DOOR

Service repair no - 76.84.01

Remove

1. Remove headlining. See Interior trim components.

2. Disconnect drain tubes from sun roof.
3. Disconnect multiplug from sun roof motor.
4. With assistance, remove 6 nuts and 2 bolts securing sun roof.
5. Remove sun roof assembly.

Refit

1. Ensure plastic washers and tray seal are in position.
2. With assistance position sun roof assembly, fit and tighten nuts and bolts.
3. Connect multiplug to sun roof.
4. Connect drain tubes to sun roof and secure with cable ties.
5. Fit headlining. See Interior trim components.

PANEL GLASS - SUN ROOF - 5 DOOR

Service repair no - 76.84.03

Remove

1. Open sun roof blind.

2. Remove covers from glass securing screws.
3. Remove 6 screws securing glass.
4. Remove glass.

Refit

1. Position glass, fit screws but do not tighten at this stage.
2. Align glass to roof and tighten screws.

NOTE: The sunroof should be aligned evenly within the aperture. Set the glass height flush with the roof panel at each side. Set the glass height flush to 1mm low at the front. Set the glass height flush to 1mm high at the rear.

3. Fit screw covers.
4. Operate sun roof and recheck alignment. Adjust if necessary.
5. Close sun roof blind.