Propeller shaft - assembly

PROPELLER SHAFT - ASSEMBLY

Service repair no - 47.15.01

Remove

1. Raise vehicle on a 4 post ramp.

NOTE: Raise one wheel on each axle for rotation of propeller shaft as necessary to access fixings.

CAUTION: When working on the propeller shafts:

• Always remove the propeller shafts and viscous coupling unit as an assembly. Dismantling individual units on the vehicle may cause damage to components. • Never unbolt the viscous coupling support bearings from the body without first detaching the propeller shafts at the differential and IRD. The weight of the centre section will pull the CV joint apart, causing irreparable damage. • Never allow the CV joint to be manipulated to an acute angle. This will cause the internal roller bearings to break up, leading to excessive backlash and CV joint failure.

2. Reference mark the position of propeller shaft flanges to IRD unit and rear axle flanges to aid reassembly.
3. Remove 6 nuts, bolts and link washers securing CV joint to IRD flange.

CAUTION: DO NOT pull on the propeller shaft when releasing the CV joint from the IRD flange. This will pull the CV joint apart, causing irreparable damage.

4. Release the CV joint from the IRD drive flange by pulling on the main casing of the CV joint. If necessary, position a suitable clamp around the CV joint main body, release the CV joint by levering between the clamp and the IRD flange. Support front of propeller shaft.

5. Remove 4 nuts and bolts from rear flange, release and support propeller shaft from rear axle flange.