Gearbox - ’l’ series (page 5 of 6)

42. Remove 2 bolts securing LH mounting bracket to gearbox.
43. Remove gearbox mounting bracket.
44. Remove 6 bolts securing gearbox to gearbox adaptor plate.
45. With assistance, carefully release gearbox from engine.
46. Lower gearbox to the floor and remove lifting equipment.
47. Remove gearbox from under vehicle.

48. Remove and discard IRD ’O’ ring.

Refit

1. Clean mating faces of gearbox and adaptor plate..
2. Clean mating faces of IRD unit and gearbox.
3. Lubricate and fit NEW ’O’ ring to IRD unit.
4. Inspect drive shaft seals for damage and renew if necessary.
5. Lightly grease gearbox splines with molybdenum disulphide grease.
6. Position gearbox under vehicle and connect lifting equipment.
7. With assistance, raise gearbox, manoeuvre into position and locate on dowels.
8. Fit 6 bolts securing gearbox to adaptor plate and tighten to 80 Nm.
9. Align fuel and coolant pipe bracket and secure with bolt.