Petrol models

Refit

1. Clean pinion housing and mating face on IRD casing.
2. Clean spacing washer.
3. Fit spacing washer to IRD.
4. Lubricate NEW ’O’ ring with IRD oil and fit to groove in pinion housing.
5. Fit pinion housing to IRD.

Petrol models

6. Fit mass damper and tighten nuts to 25 Nm.

Diesel models

7. Fit nuts securing pinion housing and tighten to 25 Nm.

All models

8. Ensure mating face of propeller shaft and IRD drive flange are clean.
9. Fit propeller shaft to IRD flange and align marks. Tighten nuts and bolts to 42 Nm.
10. Fill IRD to correct level with fluid See MAINTENANCE.

Petrol models

11. Fit exhaust front pipe. See MANIFOLD & EXHAUST SYSTEMS - ’K’ SERIES, Repairs.

Diesel models

12. Fit underbelly panel. See BODY, Exterior fittings.

All models

13. Lower vehicle.

GASKET - END COVER - IRD HOUSING

Service repair no - 41.27.05

Remove

1. Drain lubricating fluid from IRD unit. See MAINTENANCE.
2. Remove RH drive shaft seal. See DRIVE SHAFTS, Repairs.

Petrol Models

3. Loosen bolt securing engine lower tie bar to bracket on sump.
4. Remove bolt securing engine lower tie bar bracket to subframe.
5. Remove 2 bolts securing lower tie bar bracket to sump.
6. Remove lower tie bar with bracket.