Workshop Manuals Factory service & repair Peugeot
01 Introduction and contents02 General information03 Engine04 Ignition system05 Lubrication system06 Cooling system07 Carburettor fuel system08 Clutch09 Gearbox (transmission)10 Drive shafts11 Front axle and suspension12 Steering13 Rear axle and rear suspension14 Tightening torques — running gear15 Brake system16 Electrical equipment17 General maintenance18 Fault finding section19 Wiring diagrams20 Back cover
Peugeot J5 Pocket Mechanic, 1.8 and 2.0 petrol (1987-1994)12 · Steering
12 · Steering & suspension

6.1.0. removal

Make
Peugeot
Model
J5 Pocket Mechanic, 1.8 and 2.0 petrol
Year
1987–1994
Section
Steering unit › 6.1.0. removal
Steering6.1.0. removal
Delivery of steering pump at 1500 rpm5.0 litres at 3.5 bar
Min. steering pressure3.0 bar
Max. steering pressure (steering in lock)79 ± 4 bar
Diameter of crankshaft pulley140.0 mm
Diameter of steering pump pulley130.0 mm
Steering lock angles: inner wheel38 - 41°
Steering lock angles: outer wheel32 - 35°

Front Wheel Alignment

Camber angle (depending on model)1° 30' to 2° 30'
Caster angle: to July 19900 to 1°
Caster angle: from July 19900° 15' to 1° 15'
Caster angle: 18000 to 0° 30'
Toe-in0.5 ± 1.0 mm (0.02 to 0.04 in.)
King-pin inclination9° 30' to 11° 30'

6.1.0. REMOVAL

  • Place the front end of the vehicle on chassis stands and remove the front wheels.
  • Turn the steering into full lock to one side and remove the nut securing und track rod ball joint to the steering lever. Use a suitable puller, as shown in Fig. 6.2 and separate the ball joint connection.
  • Turn the steering into the opposite lock and carry out the same operations on the other side.
  • From the inside of the engine compartment remove the nut from the end of the clamp bolt (Fig. 6.3). The bolt secures the upper part of the steering column to the steering column universal joint. To separate the connection grip the steering wheel in pull it sharply upwards.
  • Remove the screws securing the filor cover underneath the pedal assembly and remove the cover together with the rubber seal.
  • In the now open floor board you will see a second universal joint. Remove the nut and the clamp bolt and remove the lower steering shaft together wuth the cover and the rubber seal out of the vehicle.
  • Remove the two mounting clamps for the steering unit from below the vehicle. One clamp is situated at the position shown in Fig. 6.4. The second clamp is fitted to the opposite side of the steering box.
Removal of a track rod ball joint
Fig. 6.2. — Removal of a track rod ball joint.

Parts & tools for this job For 1987 Peugeot J5

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