Workshop Manuals Factory service & repair Rover
Rover 200 Workshop Manual (1995-1999)16 · Clutch
16 · Transmission

Clutch cable - ’R65’ gearbox

Make
Rover
Model
200 Workshop Manual
Year
1995–1999
Section
Repairs › Clutch cable - ’R65’ gearbox
ClutchClutch cable - ’R65’ gearbox · page 1 of 2
Diagram
  1. Fit pressure plate to flywheel ensuring it is located on dowels and fit but do not tighten bolts.
  2. Fit alignment tool 18G 1767 and secure to gearbox adapter plate using 3 slave bolts.
  3. Tighten centre screw of tool 18G 1767 until clutch is fully depressed.
  4. Working in a diagonal sequence, progressively tighten bolts to 26 Nm.
  5. Remove slave bolts and alignment tool 18G 1767.
  6. Remove flywheel locking pin tool 18G 1523.
  7. Clean clutch release fork and release bearing guide sleeve.
  8. Smear release fork shaft and bore of release bearing with Molybdenum disulphide grease.
  9. Fit release bearing to release fork and slide onto guide sleeve.
  10. Operate release lever to ensure that release bearing is correctly located on release fork and slides smoothly on guide sleeve.
  11. Fit gearbox assembly. See MANUAL GEARBOX - ’PG1’, Repairs.

CLUTCH CABLE - ’R65’ GEARBOX

Service repair no - 33.25.05

Remove

  1. Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
Clutch cable - ’r65’ gearbox – Remove air cleaner. See ENGINE MANAGEMENT SYSTEM - MEMS, Repairs.
  1. Disconnect clutch cable from clutch release lever.
  2. Release cable from abutment bracket.
Clutch cable - ’r65’ gearbox – Release cable from abutment bracket.
  1. RHD models only: Release clutch cable from clip on bracket.

Parts & tools for this job For 1995 Rover 200

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