Models with ABS (page 3 of 3)

Refit

1. Thoroughly clean oil seal recess and splines of drive shaft.
2. Lubricate new oil seal with gearbox oil. See INFORMATION, Capacities, fluids and lubricants.

3. Locate new seal on tool 18G 134 and replacer 18G 134BD with sealing lip facing toward housing.
4. Carefully drift oil seal into differential housing until it is fully seated in recess.
5. Remove tool 18G 134BD.
6. Fit new circlip to drive shaft.
7. Engage drive shaft in differential and push fully home.

CAUTION: Pull drive shaft to ensure circlip is fully engaged and retains shaft.

8. Clean lower ball joint and mating face of front hub.

9. Connect front hub to front damper. Ensure locating lug on damper engages in slot on hub.
10. Locate front hub on suspension lower arm ball joint.
11. Fit castellated nut securing hub to suspension lower arm and tighten to 55 Nm, then align next slot in nut with split pin hole.
12. Fit new split pin through castellated nut and secure
13. Fit pinch bolt securing damper to front hub and tighten to 80 Nm.
14. Fit brake caliper to front hub.
15. Fit 2 bolts and washer securing brake caliper to front hub and tighten to 108 Nm.
16. Models with ABS: Fit ABS sensor to front hub, fit Torx bolt and tighten to 10 Nm.
17. Align brake hose bracket to front damper , fit bolt and tighten to 10 Nm.
18. Connect steering rack track rod end to front hub, fit nut and tighten to 45 Nm.
19. Fit road wheel(s) and tighten nuts to correct torque. See INFORMATION, Torque wrench settings.
20. Remove container positioned to collect gearbox fluid.
21. Remove stand(s) and lower vehicle.
22. Top-up gearbox fluid. See MAINTENANCE.