Workshop Manuals Factory service & repair Rover
01 Introduction02 General information03 Information04 Restraint systems05 Body06 Panel repairs
Rover 400 Body Repair Manual (1995-2000)05 · Body
05 · Body & interior

Sunroof relay (page 3 of 4)

Make
Rover
Model
400 Body Repair Manual
Year
1995–2000
Section
Sunroof
BodySunroof relay · page 3 of 4
Diagram
  1. Remove forward tensioner spring from culisse.
Remove forward tensioner spring from culisse.
  1. Release retaining washer and remove retaining pin.
  2. Remove drive cable from culisse.

Refit

  1. Clean sealant from frame and end cap. Clean contaminated lubricant from culisse and frame channels. Assemble using Isoflex L32 grease.
  2. Position drive cable to culisse, fit retaining pin and secure with retaining washer.
  3. Fit forward tensioner spring to culisse and rear support to spring.
Fit forward tensioner spring to culisse and rear support to spring.
  1. Insert spacer between culisse and rear support, slide culisse and drive cable assembly into frame channel.

CAUTION: Fit spacer with OPEN END to LH side of sunroof.

  1. Insert buffer into drive channel.
Insert buffer into drive channel.
  1. Apply sealant to groove, around and onto end cap flange.
  2. Fit end cap and tighten screws to 4 Nm.
  3. Insert drive cables into tubes, position motor bracket to frame and tighten screws to 3.5 Nm.
  4. Fit clips and secure cable tubes to end caps.

Parts & tools for this job For 1995 Rover 400

Links open Amazon search results in a new tab. As an Amazon Associate I earn from qualifying purchases.