Workshop Manuals Factory service & repair Rover
01 Introduction02 Information03 Maintenance04 Engine - K Series05 Engine management system - MEMS06 Cooling system07 Manifold & exhaust systems08 Steering
Rover 400 Workshop Manual Supplement (1999)07 · Manifold & exhaust systems
07 · Engine

Exhaust manifold gasket (page 3 of 3)

Make
Rover
Model
400 Workshop Manual Supplement
Year
1999
Section
Repairs
Manifold & exhaust systemsExhaust manifold gasket · page 3 of 3
Diagram
  1. Remove 5 bolts securing manifold chamber to inlet manifold.
  2. Remove inlet manifold chamber.
  3. Remove and discard inlet manifold chamber gasket.

Refit

  1. Clean mating surfaces of inlet manifold and manifold chamber gasket.
  2. Position new gasket to inlet manifold.
  3. Fit manifold chamber to inlet manifold and align. Fit bolts securing manifold chamber to inlet manifold and tighten progressively to 25 Nm.
  4. Secure coil h.t. lead and injector harness multiplug to mounting bracket beneath throttle housing.
  5. Connect breather hose to manifold chamber and secure with clip.
  6. Connect fuel pressure regulator vacuum hose to manifold chamber.
  7. Connect ECM vacuum hose to manifold chamber.
  8. Connect brake servo vacuum hose to manifold chamber.
  9. Connect throttle cable to throttle cam.
  10. Locate throttle cable adjusting nut in abutment bracket.
  11. Connect purge hose to manifold chamber and secure with clip.
  12. Connect breather hose to throttle housing and secure with clip.
  13. Connect multiplug to IACV.
  14. Connect multiplug to TP sensor.
  15. Connect air intake hose to throttle housing and secure with clip.
  16. Connect battery earth lead.
  17. Adjust throttle cable. See WORKSHOP MANUAL - ENGINE MANAGEMENT - MEMS - Adjustments.

Parts & tools for this job For 1999 Rover 400

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