Coolant expansion tank

6. Slacken clip and release coolant hose from pump housing.
7. Remove 5 bolts securing cover to coolant pump.
8. Remove cover and discard ’O’ ring.
9. Remove coolant pump from housing and discard ’O’ ring.

Refit

1. Clean coolant pump housing and mating faces.
2. Lubricate new ’O’ rings with Loctite 405 and fit to coolant pump and coolant pump cover.
3. Fit coolant pump and cover.
4. Fit 5 bolts and tighten to 45 Nm.
5. Connect hose to coolant pump housing and tighten clip.
6. Position A/C compressor, fit 4 bolts 3 nuts and 2 washers to secure.
7. Fit radiator top hose to engine and tighten clip
8. Connect radiator top hose to radiator and thermostat housing and tighten clips.
9. Refill cooling system. See Adjustments.
10. Fit alternator. See ELECTRICAL, Repairs.

COOLANT EXPANSION TANK

Service repair no - 26.15.01

Remove

1. Position container to collect fluid loss from expansion tank.

2. Loosen clip and disconnect hose from expansion tank.
3. Remove 2 bolts securing expansion tank to body.
4. Release expansion tank from body.
5. Loosen clip and disconnect coolant feed hose from expansion tank.
6. Allow coolant to drain from expansion tank.
7. Remove coolant expansion tank.

Refit

1. Position coolant expansion tank.
2. Connect coolant feed hose to expansion tank and tighten clip.
3. Locate expansion tank on body.
4. Fit 2 bolts securing expansion tank to body and tighten to 9 Nm.
5. Connect hose to expansion tank and tighten clip.
6. Top-up cooling system. See MAINTENANCEMaintenance.
7. Remove container positioned to catch fluid loss.