Alternator drive belt - ’k’ series without air conditioning

ALTERNATOR DRIVE BELT - ’K’ SERIES WITHOUT AIR CONDITIONING

Service repair no - 86.10.03

Remove

1. Raise front of vehicle.

WARNING: Support on safety stands.

2. Remove underbelly panel. See BODY, Exterior fittings.
3. Remove power steering pump drive belt. See STEERING, Repairs.

4. Loosen 2 alternator mounting bolts.

CAUTION: Ensure that bolts are loosened sufficiently for alternator to move freely.

5. Release drive belt tension by turning the tension adjusting bolt anti-clockwise.

CAUTION: Do not apply excessive torque to adjusting bolt or damage to bolt will result. If bolt appears to be seized or is difficult to turn, apply suitable anti-seize lubricant to bolt.

6. Remove 2 bolts securing RH torque mounting to body.
7. Remove 2 bolts securing RH torque mounting to mounting bracket.
8. Remove RH torque mounting.
9. Release drive belt from alternator pulley
10. Remove and discard drive belt.

Refit

1. Clean pulley ’V’s.
2. Fit new drive belt to crankshaft pulley and connect to alternator pulley. Ensure grooves on pulleys and drive belt are correctly located.
3. Adjust drive belt tension. See Adjustments.
4. Fit and adjust power steering pump drive belt. See STEERING, Repairs.
5. Position RH torque mounting and fit 2 bolts securing torque mounting to mounting bracket.
6. Tighten bolts securing RH torque mounting to mounting bracket, to 60 Nm.
7. Fit bolts securing RH torque mounting to body and tighten to 45 Nm.
8. Fit underbelly panel. See BODY, Exterior fittings.
9. Remove stand(s) and lower vehicle.