Alternator - ’k’ series with air conditioning

Do not carry out further dismantling if component is removed for access only.

10. Restraining the alternator shaft with an 8 mm Allen key, remove nut securing pulley to alternator shaft using tool 18G 1653 .
11. Remove pulley from alternator.
12. Clean pulley and alternator shaft.
13. Fit pulley to alternator shaft.
14. Fit alternator pulley nut, hold shaft with an 8 mm Allen key and tighten nut to 25 Nm using tool 18G 1653 .

Refit

1. Position alternator to engine.
2. Fit nut and bolt securing alternator to engine, but do not tighten.
3. Connect drive belt to alternator pulley. Ensure grooves on drive belt and pulleys are correctly located.
4. Fit nut and bolt securing alternator to adjustment bracket.
5. Adjust drive belt tension. See Adjustments.
6. Connect cables to alternator and secure with nuts.
7. Connect battery earth lead.

ALTERNATOR - ’K’ SERIES WITH AIR CONDITIONING

Service repair no - 86.10.02.20

Remove

1. Disconnect battery earth lead.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Loosen drive belt tensioner pulley securing bolt.
4. Release drive belt tension by turning the tension adjusting bolt anti-clockwise.
5. Disconnect drive belt from alternator pulley.
6. Remove 2 nuts and bolts securing alternator to engine.
7. Release alternator from mounting brackets.