Rebuild

Do not carry out further dismantling if component is removed for access only.

11. Using an 8 mm Allen key to restrain alternator shaft, remove nut securing pulley using tool 18G 1653 .
12. Remove pulley.

Rebuild

13. Clean pulley and alternator shaft.
14. Position pulley to alternator shaft, fit nut, restrain shaft and using tool 18G 1653, tighten nut to 75 Nm.

Refit

1. Fit alternator and align to mounting bracket.
2. Fit alternator retaining bolts and tighten to 25 Nm.
3. Connect heated oxygen sensor multiplug.
4. Position alternator terminal leads and secure.
5. Fit alternator terminal cover.
6. Position radiator expansion tank return hose to engine coolant elbow and secure with clip.
7. Position radiator top hose to engine coolant elbow and secure with clip.
8. Remove container from beneath engine.
9. Fit drive belt. See this section.

DRIVE BELT TENSIONER - ’T’ SERIES

Service repair no - 86.10.06

Remove

1. Remove drive belt. See this section.

2. Remove bolt and remove drive belt tensioner.

Refit

1. Clean tensioner and mating face.
2. Position tensioner ensuring alignment dowel is located, fit bolt and tighten to 45 Nm.
3. Fit drive belt. See this section.